Fuse module

• US 7,504,926 B2
• Filed: 02/18/2005
• Issued: 03/17/2009
• Est. Priority Date: 02/19/2004
• Status: Expired due to Fees

• Current Assignee: Autonetworks Technologies, Ltd. (Sumitomo Corporation), Sumitomo Electric Industries Limited (Sumitomo Corporation), Sumitomo Wiring Systems Limited (Sumitomo Corporation)
• Original Assignee: Autonetworks Technologies, Ltd. (Sumitomo Corporation), Sumitomo Electric Industries Limited (Sumitomo Corporation), Sumitomo Wiring Systems Limited (Sumitomo Corporation)
• Inventors: Babasaki, Tomohiro, Kanou, Tomoki, Bessho, Terutaka, Sasaki, Yoshikazu
• Primary Examiner(s): Vortman; Anatoly
• Application Number:
  US10/586,906
• Publication Number:
  US 20070241858A1
• Time in Patent Office: 1,488 Days
• Field of Search: 337/189, 337/283
• US Class Current: 337/283
• CPC Class Codes: H01H 2085/208 specially adapted for vehicles
• CPC Class Codes: H01H 85/2035 for miniature fuses with parallel side contacts
• CPC Class Codes: H05K 7/026 Multiple connections subassemblies

Abstract

It is an object to provide a fuse module having a power distribution function of distributing a common power to a plurality of power input sections and a function of protecting a circuit from an overcurrent during the power distribution based on fuse elements interposed in the circuit, while allowing for replacement and concentrated management of the fuse elements. A fuse module as specific means for achieving the object is adapted to connect a common power supply to a plurality of power-input sections of a circuit assembly, and provided with an insulation housing 52, a branch-connection conductor 54 and a plurality of power-input conductors which are held in the insulation housing. The branch-connection conductor 54 has an input terminal 55 adapted to be connected to the power supply, and a plurality of fuse-connection terminals 54a disposed correspondingly to the respective power-input sections. Each of the power-input conductors is electrically connected to a corresponding one of the power-input sections, and has a fuse-connection terminal and disposed in a pair with a corresponding one of the fuse-connection terminals 54a. Then, a fuse element is installed in each of a plurality of fuse-installation portions arranged in the insulation housing 52 so as to be connected to the fuse-connection terminal 54a of the branch-connection conductor 54 and the corresponding fuse-connection terminal of the power-input conductor to be interposed between the fuse-connection terminals of the pair.

Claims

1. A fuse module for supplying power from a common power supply to a plurality of power input sections of a circuit assembly through respective fuse elements, the fuse module comprising:

a branch-connection conductor having an input terminal adapted to be connected to said power supply, and a plurality of fuse-connection terminals disposed correspondingly to said respective power input sections;

a plurality of power-input conductors adapted to be electrically connected to a corresponding one of said power input sections, and each having a fuse-connection terminal disposed in a pair with a corresponding one of the fuse-connection terminals of said branch-connection conductor; and

an insulation housing holding said branch-connection conductor and said plurality of power-input conductors, said insulation housing being formed with a plurality of fuse-installation portions for allowing said respective fuse elements to be detachably installed therein in such a manner that each of said fuse elements is connected to a fuse-connection terminal of said branch-connection conductor and the corresponding fuse-connection terminal of one of said plurality of power-input conductors to be interposed between said fuse-connection terminals of the each pair,

wherein each of said power-input conductors has an electric-connection portion protruding outside said insulation housing to be electrically connected to a corresponding one of the power input sections of said circuit assembly,

wherein said circuit assembly has a plurality of bus bars including a plurality of input bus bars corresponding to said power input sections, said bus bars being arranged to form a power circuit, wherein each of said power-input conductors is provided with a press-fit portion as the electric-connection portion, the press-fit portion adapted to be press-fitted into a through-hole formed in a corresponding one of said input bus bars to be electrically connected to said input bus bar.

2. A fuse-module mounting structure for mounting the fuse module as defined in claim 1 to a vehicle, wherein the input terminal of said branch-connection conductor is fixed to a vehicle-mounted device or a vehicle body, while superimposed on a circuit-connection bus bar for connecting a power supply connected to said input terminal to another vehicle-mounted circuit.

3. A fuse module for supplying power from a common power supply to a plurality of power input sections of a circuit assembly through respective fuse elements, the fuse module comprising:

a branch-connection conductor having an input terminal adapted to be connected to said power supply, and a p1urality of fuse-connection terminals disposed correspondingly to said respective power input sections;

a plurality of power-input conductors adapted to be electrically connected to a corresponding one of said power input sections, and each having a fuse-connection terminal disposed in a pair with a corresponding one of the fuse-connection terminals of said branch-connection conductor; and

an insulation housing holding said branch-connection conductor and said plurality of power-input conductors, said insulation housing being formed with a plurality of fuse-installation portions for allowing said respective fuse elements to be detachably installed therein in such a manner that each of said fuse elements is connected to one of the fuse-connection terminals of said branch-connection conductor and the corresponding fuse-connection terminal of one of said plurality of power-input conductors to be interposed between said fuse-connection terminals of the each pair, the fuse module further comprising;

a power-connection conductor having a fuse-connection terminal, and an input terminal adapted to be connected to an additional power supply other than said power supply to be connected to the input terminal of said branch-connection conductor, wherein;

a specific one of said power-input conductors is associated with said power-connection conductor and adapted to be electrically connected to a specific one of said power input sections, said specific power-input conductor having an end formed with a fuse-connection terminal; and

said insulation housing holds said power-connection conductor and said specific power-input conductor, said insulation housing being formed with a fuse-installation portion for allowing one of said fuse elements to be detachably installed therein in such a manner that said fuse element is connected to the fuse-connection terminal of said power-connection conductor and the fuse-connection terminal of said specific power-input conductor, and interposed between said two fuse-connection terminals.

4. The fuse module as defined in claim 3, wherein said branch-connection conductor and said power-connection conductor are disposed such that the fuse-connection terminals formed in said branch-connection conductor and the fuse-connection terminal formed in said power-connection conductor are aligned approximately in a line.

5. A fuse module for supplying power from a common power supply to a plurality of power input sections of a circuit assembly through respective fuse elements, the fuse module comprising:

a branch-connection conductor having an input terminal adapted to be connected to said power supply, and a plurality of fuse-connection terminals disposed correspondingly to said respective power input sections;

a plurality of power-input conductors adapted to be electrically connected to a corresponding one of said power input sections, and each having a fuse-connection terminal disposed in a pair with a corresponding one of the fuse-connection terminals of said branch-connection conductor; and

an insulation housing holding said branch-connection conductor and said plurality of power-input conductors, said insulation housing being formed with a plurality of fuse-installation portions for allowing said respective fuse elements to be detachably installed therein in such a manner that each of said fuse elements is connected to a fuse-connection terminal of said branch-connection conductor and the corresponding fuse-connection terminal of one of said plurality of power-input conductors to be interposed between said fuse-connection terminals of the each pair, the fuse module further comprising;

an output conductor adapted to be connected to a power output section provided in said circuit assembly, said output conductor having an end formed with a fuse-connection terminal; and

an external-output conductor having a fuse-connection terminal, and an external-output terminal adapted to be connected to an external circuit, wherein;

said insulation housing holds said output conductor and said external-output conductor, said insulation housing being formed with a fuse-installation portion for allowing one of said fuse elements to be detachably installed therein in such a manner that said fuse element is connected to the fuse-connection terminal of said output conductor and the fuse-connection terminal of said corresponding external-output conductor to be interposed between said two fuse-connection terminals.

6. The fuse module as defined in claim 5, wherein said circuit assembly has a plurality of bus bars including an output bus bar corresponding to said power output section, said bus bars being arranged to form a power circuit, wherein said output bus bar has an end which is formed with said fuse-connection terminal and held within said insulation housing to serve as said output conductor.

7. The fuse module as defined in claim 5, wherein said output conductor has an electric-connection portion protruding outside said insulation housing to be electrically connected to the power output section of said circuit assembly.

8. A fuse module mounting structure for mounting the fuse module as defined in claim 5 to a vehicle, wherein the input terminal of said branch-connection conductor is fixed to a vehicle-mounted device or a vehicle body, while superimposed on a circuit-connection bus bar for connecting a power supply connected to said input terminal to another vehicle-mounted circuit.

9. A fuse module for supplying power from a common power supply to a plurality of power input sections of a circuit assembly through respective fuse elements, the fuse module comprising:

a branch-connection conductor having an input terminal adapted to be connected to said power supply, and a plurality of fuse-connection terminals disposed correspondingly to said respective power input sections;

a plurality of power-input conductors adapted to be electrically connected to a corresponding one of said power input sections, and each having a fuse-connection terminal disposed in a pair with a corresponding one of the fuse-connection terminals of said branch-connection conductor; and

an insulation housing holding said branch-connection conductor and said plurality of power-input conductors, said insulation housing being formed with a plurality of fuse-installation portions for allowing said respective fuse elements to be detachably installed therein in such a manner that each of said fuse elements is connected to a fuse-connection terminal of said branch-connection conductor and the corresponding fuse-connection terminal of one of said plurality of power-input conductors to be interposed between said fuse-connection terminals of the each pair,

wherein said branch-connection conductor includes;

a direct-connection portion adapted to be electrically connected directly to a specific one of said power input sections in said circuit assembly without interposition of said fuse element, and

an inter-terminal portion extending in a direction parallel to an arranging direction of said fuse-installation portions in said insulation housing so as to pass through between said fuse-connection terminals of said pair disposed at a specific one of said fuse-installation portions of said insulation housing, wherein said direct-connection portion extends from said inter-terminal portion toward said specific power input section.

10. A fuse module mounting structure for mounting the fuse module as defined in claim 9 to a vehicle, wherein the input terminal of said branch-connection conductor is fixed to a vehicle-mounted device or a vehicle body, while superimposed on a circuit-connection bus bar for connecting a power supply connected to said input terminal to another vehicle-mounted circuit.

11. A fuse module-equipped circuit assembly comprising a fuse module and a circuit assembly, the fuse module supplying power from a common power supply to a plurality of power input sections of said circuit assembly through respective fuse elements,

the fuse module comprising:

a branch-connection conductor having an input terminal adapted to be connected to said power supply, and a plurality of fuse-connection terminals disposed correspondingly to said respective power input sections;

a plurality of power-input conductors adapted to be electrically connected to a corresponding one of said power input sections, and each having a fuse-connection terminal disposed in a pair with a corresponding one of the fuse-connection terminals of said branch-connection conductor; and

an insulation housing holding said branch-connection conductor and said plurality of power-input conductors, said insulation housing being formed with a plurality of fuse-installation portions for allowing said respective fuse elements to be detachably installed therein in such a manner that each of said fuse elements is connected to a fuse-connection terminal of said branch-connection conductor and the corresponding fuse-connection terminal of one of said plurality of power-input conductors to be interposed between said fuse-connection terminals of the each pair,

wherein each of the power-input conductors of said fuse module is electrically connected to a corresponding one of said power input sections,

the circuit assembly comprising a current-detection bus bar provided with an input terminal and an output terminal between which a detection-target current is allowed to flow, at least one of said input and output terminals being held in said insulation housing.

12. The fuse module-equipped circuit assembly as defined in claim 11, wherein said insulation housing holds the output terminal of said current-detection bus bar and the input terminal of said branch-connection conductor in a state that the output terminal and the input terminal are superimposed on each other.

13. A fuse module mounting structure for mounting the fuse module as defined in claim 11 to a vehicle, wherein the input terminal of said branch-connection conductor is fixed to a vehicle-mounted device or a vehicle body, while superimposed on a circuit-connection bus bar for connecting a power supply connected to said input terminal to another vehicle-mounted circuit.