Battery test module

• US 7,505,856 B2
• Filed: 06/02/2005
• Issued: 03/17/2009
• Est. Priority Date: 04/08/1999
• Status: Expired due to Fees

• Current Assignee: Midtronics Incorporated
• Original Assignee: Midtronics Incorporated
• Inventors: Butteris, Jamey L., Restaino, Harvey A.
• Primary Examiner(s): Le; John H
• Application Number:
  US11/143,828
• Publication Number:
  US 20050218902A1
• Time in Patent Office: 1,384 Days
• Field of Search: 702 63- 65, 702/102, 702/121, 702/117, 702186-188, 320/106, 320/150, 320/132, 320/163, 324/426, 324/433, 324/434, 324/427, 324/429, 307/10.5, 340/426.1, 429/90
• US Class Current: 702/63
• CPC Class Codes: G01R 19/16542 for batteries charge condition monitoring in G01R31/36
• CPC Class Codes: G01R 31/364 Battery terminal connectors with integrated measuring arrangements
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/386 using test-loads

Abstract

A storage battery includes a battery housing and a plurality of electrochemical cells in the battery housing electrically connected to terminals of the battery. A battery test module is mounted to the battery housing and electrically coupled to the terminals through Kelvin connections. A display or other output is configured to output battery condition information from the battery test module. The battery test module is configured to automatically carry out a battery test when a voltage across the battery falls below a predetermined threshold.

Claims

1. A storage battery comprising:

a battery housing;

a plurality of electrochemical cells in the battery housing electrically connected in series to a positive terminal of the battery and a negative terminal of the battery;

a first Kelvin connection coupled to the positive terminal of the battery;

a second Kelvin connection coupled to the negative terminal of the battery; and

a battery test module mounted to the battery housing and electrically coupled to the positive and negative terminals through respective first and second Kelvin connections,

wherein the battery test module is configured to automatically carry out a battery test when a voltage across the battery falls below a predetermined threshold, and wherein the battery test module is configured to automatically carry out the battery test by applying, when the voltage across the battery falls below the predetermined threshold, a signal to the storage battery through the first Kelvin connection and the second Kelvin connection,

wherein the battery test module is integrated with the storage battery, and

wherein the battery test is carried out automatically in response to real-time battery voltage measurements carried out by the integrated battery test module independently of any testing of external components that may be connected to the storage battery.

2. The apparatus of claim 1 wherein the predetermined threshold is a function of a drop in battery voltage associated with unlocking doors of a vehicle, that includes the battery, using a remote keyless entry system.

3. The apparatus of claim 1 wherein the predetermined threshold is a function of a drop in battery voltage associated with a cabin light of a vehicle, that includes the battery, being turned on as a result of at least one door of the vehicle being opened.

4. The apparatus of claim 1 wherein the predetermined threshold is a function of a drop in battery voltage associated with turning an ignition key of a vehicle, that includes the battery, to an on position.

5. The apparatus of claim 1 wherein the battery test module is configured to automatically carry out the battery test when the voltage across the battery remains below the predetermined threshold for a predetermined wait period.

6. The apparatus of claim 1 wherein the battery test module is configured to provide battery condition information to a remote output module.

7. The apparatus of claim 6 wherein the battery test module is configured to provide the battery condition information to the remote output module via a battery power line coupled to one of the first and second Kelvin connections.

8. The apparatus of claim 6 wherein the battery condition information is transmitted using a oscillator.

9. The apparatus of claim 8 wherein the transmitted information is filtered in the output module.

10. The apparatus of claim 1 wherein the battery test module is further configured to store battery condition information for subsequent transmission to a remote output module.

11. The apparatus of claim 10 wherein the battery test module is further configured to transmit the stored battery condition information to the remote output module when the battery voltage is at least equal to an engine-running voltage threshold value.

12. A method of testing a storage battery, the method comprising:

monitoring a voltage of the storage battery using a battery test module integrated with the storage battery; and

automatically conducting a battery test if the battery voltage falls below a predetermined threshold using the battery test module integrated with the storage battery,

wherein automatically conducting the battery test comprises applying, when the battery voltage falls below the predetermined threshold, a signal from the battery test module to the storage battery through a first Kelvin connection and a second Kelvin connection and, based on a response of the storage battery to the applied signal, outputting battery condition information from battery test module integrated with the storage battery;

wherein monitoring the voltage of the storage battery and automatically conducting the battery test if the battery voltage falls below a predetermined threshold are carried out by the integrated battery test module independently of any testing of external components that may be connected to the storage battery.

13. The method of claim 12 and further comprising providing battery condition information to a remote output module.

14. The method of claim 13 and further comprising providing the battery condition information to the remote output module via a battery power line coupled to terminals of the battery.

15. The method of claim 14 and further comprising transmitting the battery condition information using a oscillator.

16. The method of claim 15 and further comprising filtering the transmitted information in the output module.

17. The method of claim 12 and further comprising automatically carrying out the battery test when the voltage across the battery remains below the predetermined threshold for a predetermined wait period.

18. A battery monitoring system, comprising:

a first electronic battery tester mounted to a housing of a first storage battery, the first electronic battery tester comprising;

a first test circuit configured to test the first storage battery and to generate test data corresponding to the first storage battery; and

a first memory configured to store a first identifier;

a second electronic battery tester mounted to a housing of a second storage battery, the second electronic battery tester comprising;

a second test circuit configured to test the second storage battery and to generate test data corresponding to the second storage battery;

a second memory configured to store a second identifier; and

communication circuitry configured to transmit the test data, corresponding to the first storage battery, and the first identifier via a battery power line, and further configured to transmit the test data, corresponding to the second storage battery, and the second identifier via the battery power line.

19. The apparatus of claim 18 and further comprising a central control unit configured to receive the test data, corresponding to the first storage battery and the second storage battery, and the first and second identifier, over the battery power line.

20. The apparatus of claim 18 wherein the first test circuit is configured to test the first storage battery and the second test circuit configured to test the second storage battery when the respective first and second storage batteries are at a float voltage.