Surgical instrument incorporating an electrically actuated articulation mechanism

• US 7,506,790 B2
• Filed: 03/17/2005
• Issued: 03/24/2009
• Est. Priority Date: 07/28/2004
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Shelton, Frederick E. IV
• Primary Examiner(s): Smith; Scott A.
• Application Number:
  US11/082,495
• Publication Number:
  US 20060025809A1
• Time in Patent Office: 1,468 Days
• Field of Search: 227/19, 227/176.1, 227/178.1, 227/180.1, 227/175.2, 227/175.1, 606/139, 606/219, 606/142, 606/34, 606/39
• US Class Current: 227/176.1
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/29 Forceps for use in minimally invasive surgery
• CPC Class Codes: A61B 2017/00017 Electrical control of surgical instruments
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00871 polymeric
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2946 Locking means

Abstract

A surgical instrument particularly suited to endoscopic use articulates an end effector by including an articulation mechanism in an elongate shaft that incorporates an electrically actuated polymer (EAP) actuator for remotely articulating the end effector.

Claims

1. A surgical instrument, comprising:

an end effector;

an elongate shaft defining a longitudinal axis;

an articulating joint attached between the end effector and a distal end of the elongate shaft;

an electrical actuator positioned in the articulation joint, wherein the electrical actuator is oriented laterally relative to the longitudinal axis defined by the elongate shaft, and wherein the electrical actuator is laterally responsive to an electrical signal to articulate the articulating joint; and

a handle portion attached to a proximal end of the elongate shaft and containing control circuitry operatively configured to produce the electrical signal.

2. The surgical instrument of claim 1, wherein the electrical actuator comprises an electroactive polymer (EAP) actuator.

3. The surgical instrument of claim 2, wherein the electroactive polymer actuator comprises a pair of EAP fiber actuators acting in opposition upon the articulating joint.

4. The surgical instrument of claim 2, wherein the electroactive polymer actuator comprises a pair of EAP plate actuators acting in opposition upon the articulating joint.

5. The surgical instrument of claim 1, wherein the elongate shaft includes a frame assembly including a proximal frame portion attached to the handle portion and a distal frame portion pivotally attached to the proximal frame portion.

6. The surgical instrument of claim 5, wherein the articulation joint further includes an articulation locking mechanism comprising:

a proximally projecting engaging surface attached to the end effector;

a locking member attached for longitudinal translation to the proximal frame portion;

a resilient member attached between the proximal frame assembly and the locking member biasing the locking member into engagement with the engaging surface; and

a user actuated member attached to the handle portion and coupled to retract the locking member.

7. The surgical instrument of claim 1, wherein the end effector comprises a lower jaw and a pivotally attached upper jaw.

8. The surgical instrument of claim 7, wherein the end effector further comprises a stapling and severing assembly actuated by a firing bar, the handle portion proximally attached to the firing bar and operably configured to impart longitudinal firing motion to the firing bar, the elongate shaft and articulating joint further comprising a firing bar guide supporting the firing bar through an articulated articulation joint.

9. The surgical instrument of claim 8, wherein the lower jaw comprises an elongate channel containing a staple cartridge and the pivotally attached upper jaw comprises an anvil presenting a staple forming surface.

10. The surgical instrument of claim 7, wherein the elongate shaft comprises a frame assembly and a closure sleeve assembly, the articulation joint pivotally attaching the lower jaw of the end effector to a distal end of the frame assembly, the handle portion operatively configured to longitudinally couple a closure motion to the closure sleeve assembly, and a multiple pivot joint of the closure sleeve assembly encompassing the articulation joint and distally engaged to the upper jaw to effect pivoting of the upper jaw.

11. The surgical instrument of claim 10, wherein the closure sleeve assembly further comprises a distal closure tube portion engaged to the anvil and a proximal closure tube portion coupled to the handle portion, and the multiple pivot joint of the closure sleeve assembly comprises upper and lower double pivot links, each pivotally attached at each of two ends respectively to the distal and proximal closure tube portions.

12. The surgical instrument of claim 10, wherein the multiple pivot joint of the closure sleeve assembly comprises a distal cylindrical member, a flexible closure joint attached thereto, and a proximal cylindrical member attached to the flexible closure joint.

13. The surgical instrument of claim 12, wherein the flexible closure joint comprises a cylindrical sleeve formed of a resilient material and includes left and right rows of vertical slits.

14. A surgical instrument, comprising:

an elongate shaft defining a longitudinal axis and comprising a frame assembly and an encompassing and a longitudinally, slidingly received closure sleeve assembly;

a staple applying assembly comprising an elongate channel, a staple cartridge engaged in the elongate channel, and an anvil pivotally attached to the elongate channel presenting a staple forming surface to the staple cartridge;

an articulation joint formed in the frame assembly, the frame assembly comprising a distal frame portion attached to the elongate channel and a proximal frame portion pivotally attached to the distal frame portion;

a handle portion attached to a proximal end of the elongate shaft and operatively configured to selectively communicate an electrical signal to the elongate shaft; and

an electroactive polymer actuator connected to the articulation joint in a lateral orientation relative to the longitudinal axis defined by the elongate shaft, and laterally responsive to the electrical signal to perform articulation of the staple applying assembly.

15. The surgical instrument of claim 14, wherein the elongate shaft further comprises a frame assembly, an encompassing and a longitudinally, slidingly received closure sleeve assembly, and a multiple pivot joint of the closure sleeve assembly encompassing the articulation joint and distally engaged to the upper jaw to effect pivoting the upper jaw, and the handle portion operatively configured to translate the closure sleeve assembly to effect opening and closing of the upper jaw.

16. A surgical instrument, comprising:

an end effector;

an elongate shaft defining a longitudinal axis;

an articulating joint attached between the end effector and a distal end of the elongate shaft; and

a laterally moving means for electrically actuating the articulation joint.

17. The surgical instrument of claim 16, wherein the articulation joint comprises a means for supporting the end effector in an arc about a longitudinal axis of the elongate shaft.

18. The surgical instrument of claim 16, wherein the end effector further comprises a stapling and severing assembly actuated by a firing bar, the handle portion proximally attached to the firing bar and operably configured to impart longitudinal firing motion to the firing bar, the elongate shaft and articulating joint further comprising a firing bar guide supporting the firing bar through an articulated articulation joint.

19. The surgical instrument of claim 18, wherein the lower jaw comprises an elongate channel containing a staple cartridge and the pivotally attached upper jaw comprises an anvil presenting a staple forming surface.

20. The surgical instrument of claim 16, wherein the elongate shaft comprises a frame assembly and a closure sleeve assembly, the articulation joint pivotally attaching the lower jaw of the end effector to a distal end of the frame assembly, the handle portion operatively configured to longitudinally couple a closure motion to the closure sleeve assembly, and a multiple pivot joint of the closure sleeve assembly encompassing the articulation joint and distally engaged to the upper jaw to effect pivoting of the upper jaw.