Coaxial cable connector with collapsible insert

• US 7,507,116 B2
• Filed: 12/22/2006
• Issued: 03/24/2009
• Est. Priority Date: 12/29/2005
• Status: Active Grant

• Current Assignee: PPC Broadband Incorporated (Belden Inc.)
• Original Assignee: Corning Gilbert Incorporated (Corning Incorporated)
• Inventors: Sorensen, Palle, Laerke, Per Rasmussen
• Primary Examiner(s): Nguyen; Truc T
• Application Number:
  US11/644,298
• Publication Number:
  US 20070155233A1
• Time in Patent Office: 823 Days
• Field of Search: 439/578, 439584-585
• US Class Current: 439/584
• CPC Class Codes: H01R 13/025 formed by the conductors of a cable end
• CPC Class Codes: H01R 13/622 Screw-ring or screw-casing H01R13/623 takes precedence
• CPC Class Codes: H01R 13/6599 Dielectric material made conductive, e.g. plastic material coated with metal
• CPC Class Codes: H01R 2103/00 Two poles
• CPC Class Codes: H01R 24/40 specially adapted for high frequency
• CPC Class Codes: H01R 9/0521 Connection to outer conductor by action of a nut
• CPC Class Codes: H01R 9/0524 Connection to outer conductor by action of a clamping member, e.g. screw fastening means H01R9/0515 takes precedence

Abstract

A connector for coaxial cable is disclosed herein that has an outer body and a collapsible insert. The insert grips the outermost protective layer of the cable when the insert is fully compressed. A related method for connecting the coaxial cable and connector is also disclosed.

Claims

1. A connector for attaching to an end of a coaxial cable, the coaxial cable comprising an inner conductor, a dielectric surrounding the inner conductor, an outer conductor surrounding the dielectric, and a protective layer surrounding the outer conductor, the connector comprising:

an outer body comprising a rear end, an inwardly directed rear flange, a front end, a longitudinal axis, and an internal surface extending between the rear and front ends of the body, the internal surface defining a longitudinal opening, wherein the inwardly directed rear flange defines an forward facing shoulder in the internal surface; and

a collapsible insert disposed at least partially within the longitudinal opening of the outer body, the insert comprising an inner surface defining a longitudinal opening, an outer surface, a rear ferrule portion, a weakened portion adjacent the rear ferrule portion, a bushing portion adjacent the weakened portion, and a forward conducting portion disposed adjacent the bushing portion;

wherein, in an uncompressed state, the weakened portion is disposed between the ferrule portion and the bushing portion, and the bushing portion is longitudinally spaced away from the ferrule portion;

wherein, in a fully compressed state, the rear ferrule portion abuts the forward facing shoulder of the outer body, the weakened portion is deformed or broken, and at least a part of the bushing portion is sandwiched between the ferrule portion and the internal surface of the outer body, thereby urging the ferrule portion radially inwardly.

2. The connector of claim 1 wherein at least a rear part of the bushing portion is not longitudinally spaced away from the ferrule portion.

3. The connector of claim 1 wherein movement of the insert toward the rear end of the outer body causes the rear ferrule portion to engage the forward facing shoulder of the outer body, and causes the weakened portion to deform or to break, and causes the bushing portion to move longitudinally toward the rear end of the outer body.

4. The connector of claim 1 wherein movement of the insert toward the rear end of the outer body causes the rear ferrule portion to engage the forward facing shoulder of the outer body, and causes the weakened portion to deform or to break, and causes the bushing portion to move longitudinally toward the rear end of the outer body and to ride on the tapered or conical outer surface of the rear ferrule portion.

5. The connector of claim 1 wherein movement of the insert toward the rear end of the outer body causes the forward conducting portion of the insert to longitudinally compress and cause the inner surface of the forward conducting portion of the insert to protrude radially inwardly.

6. The connector of claim 1 wherein the insert fits entirely within the longitudinal opening of the outer body in the uncompressed state.

7. The connector of claim 1 wherein the insert fits entirely within the longitudinal opening of the outer body in the fully compressed state.

8. A connector in combination with a coaxial cable, the coaxial cable comprising an inner conductor, a dielectric surrounding the inner conductor, an outer conductor surrounding the dielectric, and a protective layer surrounding the outer conductor, the protective layer having an outermost cable diameter, the cable further comprising a prepared end having an exposed outer conductor and an exposed inner conductor, the combination comprising:

an outer body comprising a rear end, an inwardly directed rear flange, a front end, a longitudinal axis, and an internal surface extending between the rear and front ends of the body, the internal surface defining a longitudinal opening adapted to receive the cable and comprising at least one thread on at least a portion of the internal surface adjacent the front end of the outer body, wherein the inwardly directed rear flange defines an forward facing shoulder in the internal surface; and

a collapsible insert disposed at least partially within the longitudinal opening of the outer body, the insert comprising an inner surface defining a longitudinal opening, an outer surface, a rear ferrule portion, a weakened portion adjacent the rear ferrule portion, a bushing portion adjacent the weakened portion, and a forward conducting portion disposed adjacent the bushing portion;

wherein, in an uncompressed state;

the weakened portion is disposed between the ferrule portion and the bushing portion;

the bushing portion is longitudinally spaced away from the ferrule portion;

the rear ferrule portion, the weakened portion and the bushing portion are disposed between the internal surface of the outer body and the protective layer of the cable; and

the forward conducting portion is disposed adjacent the exposed outer conductor;

wherein, in a fully compressed state, the rear ferrule portion abuts the forward facing shoulder of the outer body, the weakened portion is deformed or broken, and at least a rear part of the bushing portion is sandwiched between the ferrule portion and the internal surface of the outer body, thereby urging the ferrule portion radially inwardly into the protective layer of the cable.

9. The combination of claim 8 wherein, in the fully compressed state, at least part of the forward conducting portion protrudes radially inwardly against the exposed outer conductor of the cable.

10. The combination of claim 8 wherein the inner surface of the insert defines a rearward facing shoulder at or proximate the junction between the bushing portion and the forward conducting portion.

11. The combination of claim 10 wherein the rearward facing shoulder is capable of engaging a front end of the protective layer of the cable, thereby providing a forward stop to longitudinal movement of the cable toward the front end of the insert.

12. The combination of claim 8 wherein movement of the insert toward the rear end of the outer body causes the cable to move toward the rear of the outer body, causes the rear ferrule portion to engage the forward facing shoulder of the outer body, causes the weakened portion to deform or break, and causes the bushing portion to move longitudinally toward the rear end of the outer body.

13. The combination of claim 8 wherein movement of the insert toward the rear end of the outer body causes the cable to move toward the rear of the outer body, causes the rear ferrule portion to engage the forward facing shoulder of the outer body, causes the weakened portion to deform or break, and causes the bushing portion to move longitudinally toward the rear end of the outer body and to ride on the tapered or conical outer surface of the rear ferrule portion.

14. The combination of claim 8 wherein movement of the insert toward the rear end of the outer body causes the forward conducting portion of the insert to longitudinally compress and cause the inner surface of the forward conducting portion of the insert to protrude radially inwardly and against the exposed outer conductor.

15. A connector for attaching to an end of a coaxial cable, the coaxial cable comprising an inner conductor, a dielectric surrounding the inner conductor, an outer conductor surrounding the dielectric, and a protective layer surrounding the outer conductor, the connector comprising:

an outer body comprising a rear end, an inwardly directed rear flange, a front end, a longitudinal axis, and an internal surface extending between the rear and front ends of the body, the internal surface defining a longitudinal opening and having at least one thread on at least a portion of the internal surface adjacent the front end of the outer body, wherein the inwardly directed rear flange defines an forward facing shoulder in the internal surface; and

a collapsible insert disposed at least partially within the longitudinal opening of the outer body, the insert comprising an inner surface defining a longitudinal opening, an outer surface, a rear ferrule portion, a bushing portion, a weakened portion disposed between the ferrule portion and the bushing portion, and a forward conducting portion disposed adjacent the bushing portion;

wherein, in an uncompressed state, the weakened portion is disposed between the ferrule portion and the bushing portion, and the bushing portion is longitudinally spaced away from the ferrule portion;

wherein the insert is capable of abutting the forward facing shoulder of the outer body,

wherein, in a fully compressed state, the rear ferrule portion abuts the forward facing shoulder of the outer body, the weakened portion is deformed or broken, at least a rear part of the bushing portion is not longitudinally spaced away from the ferrule portion, and at least a rear part of the bushing portion is sandwiched between the ferrule portion and internal surface of the outer body, thereby urging the ferrule portion radially inwardly.