Expandable bone device

• US 7,507,241 B2
• Filed: 04/05/2004
• Issued: 03/24/2009
• Est. Priority Date: 04/05/2004
• Status: Active Grant

• Current Assignee: CoreLink, LLC
• Original Assignee: Expanding Orthopedics Inc. (CoreLink, LLC)
• Inventors: Greenberg, Ilan, Levy, Mark M.
• Primary Examiner(s): Robert; Eduardo C.
• Assistant Examiner(s): Araj; Michael J
• Application Number:
  US10/816,809
• Publication Number:
  US 20050228391A1
• Time in Patent Office: 1,814 Days
• Field of Search: 606/63, 606/90, 606/198, 606205-208, 606/60, 606/113, 606/114, 606/128, 606/191, 606/200, 606/225, 606/237, 606/151, 623 1611- 1711, 600/222
• US Class Current: 606/60
• CPC Class Codes: A61B 17/70 Spinal positioners or stabilisers ; Bone stabilisers comprising fluid filler in an implant
• CPC Class Codes: A61B 17/7266 with fingers moving radially outwardly
• CPC Class Codes: A61B 17/8858 laterally or radially expansible inflatable A61B17/8855
• CPC Class Codes: A61B 2017/00539 hydraulically
• CPC Class Codes: A61B 2017/00544 pneumatically
• CPC Class Codes: A61B 2017/00557 inflatable A61B2017/22051 takes precedence
• CPC Class Codes: A61B 2017/00867 shape memory effect
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/30092 using shape memory or superelastic materials, e.g. nitinol
• CPC Class Codes: A61F 2002/30179 X-shaped
• CPC Class Codes: A61F 2002/30579 with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2002/30785 parallel
• CPC Class Codes: A61F 2002/30787 inclined obliquely with respect to each other
• CPC Class Codes: A61F 2210/0014 using shape memory or superelastic materials, e.g. nitinol
• CPC Class Codes: A61F 2230/0058 X-shaped
• CPC Class Codes: A61F 2310/00017 Iron- or Fe-based alloys, e.g. stainless steel
• CPC Class Codes: A61F 2310/00023 Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: A61F 2310/00796 Coating or prosthesis-covering structure made of a phosphorus-containing compound, e.g. hydroxy(l)apatite

Abstract

An expandable bone device including a unitary body extending along a longitudinal axis and including a deformable distal end portion having a collapsed orientation for placement adjacent a spinal structure, the deformable distal end portion including relatively wide, mutually contiguous support surfaces outlined by relatively narrow cutouts, the support surfaces being contiguous with the rest of the unitary body via relatively narrow deformable splines, the deformable distal end portion having an expanded orientation wherein the support surfaces are moved transversely outwards away from and generally parallel to the longitudinal axis, and an actuator coupled to the deformable distal end portion and operative to cause movement of the deformable distal end portion between the collapsed orientation and the expanded orientation.

Claims

1. An expandable bone device comprising:

a unitary body extending along a longitudinal axis and including a deformable distal end portion having a collapsed orientation for placement adjacent a bone structure, said deformable distal end portion comprising relatively wide, mutually contiguous support surfaces outlined by relatively narrow cutouts, said support surfaces being contiguous with the rest of the unitary body via relatively narrow deformable splines, said deformable distal end portion having an expanded orientation wherein said support surfaces are moved transversely outwards away from and generally parallel to the longitudinal axis, and wherein in the expanded orientation, distal ends of said support surfaces are disconnected and distanced from one another by an open gap; and

an actuator coupled to said deformable distal end portion and operative to cause movement of said deformable distal end portion between the collapsed orientation and the expanded orientation and wherein in the expanded orientation said deformable splines are misshapen as compared to the collapsed orientation.

2. The expandable bone device according to claim 1, wherein said support surfaces are arranged in at least one pair of support surfaces that expand transversely outwards in opposite directions with respect to the longitudinal axis.

3. The expandable bone device according to claim 2, wherein the at least one pair of support surfaces expand transversely outwards in opposite directions symmetrically with respect to the longitudinal axis.

4. The expandable bone device according to claim 2, wherein the at least one pair of support surfaces expand transversely outwards in opposite directions non-symmetrically with respect to the longitudinal axis.

5. The expandable bone device according to claim 1, wherein some of said narrow cutouts are generally parallel to the longitudinal axis.

6. The expandable bone device according to claim 1, wherein some of said narrow cutouts are angled at a non-zero angle with respect to the longitudinal axis.

7. The expandable bone device according to claim 1, wherein said deformable splines are generally equally spaced from one another along the longitudinal axis.

8. The expandable bone device according to claim 1, wherein at least some of said deformable splines are spaced at different distances from one another along the longitudinal axis.

9. The expandable bone device according to claim 1, wherein said unitary body comprises a generally flat polygonal shape folded about a fold axis generally transverse to the longitudinal axis.

10. The expandable bone device according to claim 1, further comprising a bridge element that connects between two of said unitary bodies.

11. The expandable bone device according to claim 1, wherein said deformable distal end portion comprises at least one non-smooth surface adapted to adhere to a bone structure.

12. The expandable bone device according to claim 1, wherein said unitary body comprises a non-deformable endpiece distal to said deformable distal end portion.

13. The expandable bone device according to claim 1, wherein said actuator comprises an elongate strip with at least one score line about which the elongate strip is bendable.

14. The expandable bone device according to claim 13, wherein said actuator has at least one of an arcuate expanded shape and a polygonal shape.

15. The expandable bone device according to claim 1, further comprising support structure that supports said deformable distal end portion, said support structure comprising an elongate strip with at least one score line about which the elongate strip is bendable.