Antenna core

• US 7,508,350 B2
• Filed: 07/22/2005
• Issued: 03/24/2009
• Est. Priority Date: 01/23/2003
• Status: Active Grant

• Current Assignee: Vacuumschmelze GmbH & Company KG (Vectra Corp.)
• Original Assignee: Vacuumschmelze GmbH & Company KG (Vectra Corp.)
• Inventors: Kipper, Achim, Reidel, Matthias, Hein, Herbert, Guenther, Wulf, Hundt, Harald
• Primary Examiner(s): Phan; Tho G
• Application Number:
  US11/187,466
• Publication Number:
  US 20060022886A1
• Time in Patent Office: 1,341 Days
• Field of Search: 343/713, 343/787, 343/788
• US Class Current: 343/787
• CPC Class Codes: B82Y 25/00 Nanomagnetism, e.g. magnetoimpedance, anisotropic magnetoresistance, giant magnetoresistance or tunneling magnetoresistance
• CPC Class Codes: H01F 1/0036 showing low dimensional magnetism, i.e. spin rearrangements due to a restriction of dimensions, e.g. showing giant magnetoresistivity, H01F1/153, H01F1/42 and H01F10/00 take precedence; magnetoresistive sensors G01D5/16, G01R33/06; magnetoresistive recording G11B5/39; magnetic-field-controlled resistors H10N50/10
• CPC Class Codes: H01F 1/153 Amorphous metallic alloys, e.g. glassy metals making ferrous amorphous alloys C22C33/003
• CPC Class Codes: H01F 1/15333 containing nanocrystallites, e.g. obtained by annealing
• CPC Class Codes: H01F 10/18 being compounds
• CPC Class Codes: H01F 10/265 Magnetic multilayers non exchange-coupled H01F10/32 takes precedence
• CPC Class Codes: H01F 17/04 with magnetic core
• CPC Class Codes: H01F 17/045 with core of cylindric geometry and coil wound along its longitudinal axis, i.e. rod or drum core
• CPC Class Codes: H01F 3/04 made from strips or ribbons
• CPC Class Codes: H01Q 7/06 with core of ferromagnetic material H01Q7/02 takes precedence
• CPC Class Codes: H01Q 7/08 Ferrite rod or like elongated core

Abstract

A highly bendable antenna core (8) which is highly bendable for high-frequency identification systems substantially retains its soft-magnetic properties when bending occurs. The antenna core is produced by using specific amorphous or nanocrystalline alloys having a very low magnetostriction value. The antenna core (8) is embodied in the form of a laminate with/or without insulating layers placed therebetween. An antenna can be provided with one such antenna core.

Claims

1. An antenna core at least 80 mm long with at least one flexible soft magnetic element of an amorphous or nanocrystalline alloy, wherein the amorphous and nanocrystalline alloy has a magnetostriction value λ

_s in the range from 4·

10<sup>−

6</sup> to −

4·

10<sup>−

6</sup>, wherein the antenna core, when wound with a wire to form a coil, has a linear B-H loop, and the inductance L of the antenna core at 60 kHz changes by less than 10% during bending of 25% of its length in the center.

2. An antenna core according to claim 1, wherein the alloy has a magnetostriction value of λ

_s in the range from 1·

10<sup>−

6</sup> to −

1·

10<sup>−

6</sup>.

3. An antenna core according to claim 1, wherein the quality is greater than 10 at 60 kHz.

4. An antenna core according to claim 1, wherein the elements are strands.

5. An antenna core according to claim 1, wherein the elements are flat strips rectangular in cross section.

6. An antenna core according to claim 5, wherein the elongated soft magnetic strips have a thickness of 5-30 μ

m.

7. An antenna core according to claim 1, wherein the elements are separated from each other by electrically insulating films.

8. An antenna core according to claim 7, wherein the electrically insulating films consist of plastic.

9. An antenna core according to claim 7, wherein the films have at thickness from 0.5 to 30 μ

m.

10. A method for production of an antenna core comprising the steps of:

winding one or more soft magnetic elements to a toroid, wherein the flexible soft magnetic element is made of an amorphous or nanocrystalline alloy and has a magnetostriction value λ

_s in the range from 4·

10<sup>−

6</sup> to −

4·

10<sup>−

6</sup>, and wherein the amorphous or nanocrystalline alloy has a linear B-H loop, and that the inductance L of the antenna core at 60 kHz changes by less than 10% during bending of 25% of its length in the center,

separating the wound toroid at one site, folding back and reshaping it to an elongated antenna core.

11. A method according to claim 10, wherein the elements are produced in a rapid solidification technique.

12. A method according to claim 10, wherein the elements are set, with respect to their soft magnetic properties, by means of heat treatment in a magnetic field.

13. A method according to claim 10, wherein the antenna core is placed between two rectangular flat rods, and the flat rods and antenna core are formed to a rod-like wound package by winding with adhesive tapes or casting or impregnation with a curable plastic and then curing.

14. A method according to claim 13, wherein additional ferromagnetic elements to influence the alignment of the magnetic flux are added before winding with adhesive tapes or casting or impregnation.

15. A method according to claim 10, wherein the antenna core is formed by insertion between two fiber mats, impregnated beforehand with casting resin and precured, in a mold, and then heating of the mold to a rod-like wound package.

16. A method according to claim 10, wherein recesses are made in the edges of the antenna core that accommodate the winding wires for the antenna winding.

17. A method according to claim 16, wherein the recesses are regularly incorporated, so that the spacing and position of the windings of the antenna winding are exactly defined.

18. A method for production of an antenna with an antenna core comprising the steps of:

providing an antenna core at least 80 mm long with at least one flexible soft magnetic element made of an amorphous or nanocrystalline alloy having a magnetostriction value λ

_s in the range from 4·

10<sup>−

6</sup> to −

4·

10<sup>−

6</sup>, wherein the amorphous or nanocrystalline alloy has a linear B-H loop, and that the inductance L of the antenna core at 60 kHz changes by less than 10% during bending of 25% of its length in the center;

stabilizing the elongated antenna core mechanically to a wound package; and

providing the elongated antenna core with a winding.

19. A method for production of an antenna with an antenna core being at least 80 mm long with at least one flexible soft magnetic element made of an amorphous or nanocrystalline alloy, wherein the amorphous and nanocrystalline alloy has a magnetostriction value λ

_s in the range from 4·

10<sup>−

6</sup> to −

4·

10<sup>−

6</sup>, wherein the soft magnetic elements are inserted into a frame made of a stable material and the provided with a winding, and that the antenna element so produced is covered with a shrinkage tube, at least in the region of the winding.

20. A method according to claim 19, wherein the shrinkage tube, at least in the region of its ends, is coated with an adhesive, especially a hot melt adhesive, on the inside, by means of which it is glued to the antenna core or itself.

21. A method for production of an antenna with an antenna core being at least 80 mm long with at least one flexible soft magnetic element made of an amorphous or nanocrystalline alloy, wherein the amorphous and nanocrystalline alloy has a magnetostriction value λ

_s in the range from 4·

10<sup>−

6</sup> to −

4·

10<sup>−

6</sup>, wherein the soft magnetic elements are inserted into a frame made of a stable material and then provided with a winding, and that the antenna element so produced, at least in the region of the winding, is covered with a shroud and glued, and that the ends of the antenna element are provided with a shrinkage tube for sealing, which is coated, especially on the inside, with an adhesive.

22. A method comprising the steps of:

providing an antenna being at least 80 mm long with at least one flexible soft magnetic element made of an amorphous or nanocrystalline alloy, wherein the amorphous and nanocrystalline alloy has a magnetostriction value λ

_s in the range from 4·

10<sup>−

6</sup> to −

4·

10<sup>−

6</sup>, wherein the amorphous or nanocrystalline alloy has a linear B-H loop, and the inductance L of the antenna core at 60 kHz changes by less than 10% during bending of 25% of its length in the center, and using said antenna in a vehicle.

23. A method according to claim 22, wherein the antenna has two regions, one region of the antenna of which is fastened to the chassis, and the other region is fastened to an element movable relative to the chassis.

24. A method comprising the steps of:

providing an antenna being at least 80 mm long with at least one flexible soft magnetic element made of an amorphous or nanocrystalline alloy, wherein the amorphous and nanocrystalline alloy has a magnetostriction value λ

_s in the range from 4·

10<sup>−

6</sup> to −

4·

10<sup>−

6</sup>, wherein the amorphous or nanocrystalline alloy has a linear B-H loop, and the inductance L of the antenna core at 60 kHz changes by less than 10% during bending of 25% of its length in the center, and using the antenna for personal recording and/or access systems.