Boring machine

• US 7,510,025 B2
• Filed: 12/04/2006
• Issued: 03/31/2009
• Est. Priority Date: 12/05/2002
• Status: Active Grant

• Current Assignee: Rodney John Davies
• Original Assignee: Rodney John Davies
• Inventors: Davies, Rodney John
• Primary Examiner(s): BOMAR, THOMAS S
• Application Number:
  US11/566,306
• Publication Number:
  US 20070089906A1
• Time in Patent Office: 848 Days
• Field of Search: 175/26, 175/45, 299/81.2, 299/1.3, 299/1.8, 299/55, 299/58, 405/142, 405/143
• US Class Current: 175/26
• CPC Class Codes: E21B 7/046 horizontal drilling drilling with mechanical conveying means E21B7/003
• CPC Class Codes: E21D 9/004 using light beams for direction or position control
• CPC Class Codes: E21D 9/093 Control of the driving shield , e.g. of the hydraulic advancing cylinders arrangement of measuring or indicating devices for use during driving of tunnels E21D9/003

Abstract

A micro tunnelling machine has a tunnelling head with a boring bit which is forced in a horizontal direction by a hydraulic thruster. The direction of the head is laser guided. The beam strikes a target in the head and a camera relays an image of the target to an operator located at the tunnel entrance. The operator adjusts the direction by admitting water and draining water from a pair of rams inside the head which move the boring bit up and down or left and right. Water is introduced into the boring bit through the drive shaft of the boring bit. The water forms a slurry which is extracted by a vacuum pipe which enters the slurry as droplets and particles and conducts them away from the tunnelling head.

Claims

1. A system for laser-beam guidance of a microtunnelling machine comprising:

a boring head having a forward wall formed with an aperture,

a boring bit forward of the forward wall of the boring head and rotatable relative to the boring head,

a hollow drive shaft coupled at a forward end thereof to the boring bit and extending rearward from the boring head through the aperture in the forward wall of the boring head and a rearward end of the boring head, the aperture in the forward wall of the boring head permitting angular adjustment of the drive shaft relative to the boring head,

liquid supply means for supplying water through the hollow drive shaft to the boring bit,

vacuum assisted slurry removal means for creating an airstream for removing slurry from the boring bit to beyond the boring head,

a target for the laser beam attached to the hollow drive shaft,

a means for acquiring an image of the target and a laser strike position thereon and for conveying the image to an operator station situated remotely from the boring head, and

an input means for operational adjustment of the direction of the forward end of the drive shaft,

and wherein the forward wall of the boring head is formed with an air supply aperture in open communication with atmosphere for supplying air to a space forward of the forward wall and with an air removal aperture, and the vacuum assisted slurry removal means comprises a vacuum generator having a suction side, a motor connected for driving the vacuum generator, and a tube connecting the suction side of the vacuum generator to the air removal aperture, whereby the vacuum generator creates the airstream and the airstream flows through the air supply aperture to the space forward of the forward wall of the boring head, and through the air removal aperture and the vacuum tube to the suction side of the vacuum generator.

2. A system as claimed in claim 1, wherein the vacuum assisted slurry removal means includes a vacuum vessel for intercepting slurry.

3. A system as claimed in claim 2, wherein the vacuum vessel is mobile and exchangeable at the site as the operation proceeds.

4. A system as claimed in claim 1, wherein the vacuum generator is accommodated in a portable housing and driven by an internal combustion engine.

5. A system as claimed in claim 4, wherein the vacuum generator is a liquid ring vacuum pump of 2500-3500cfm capacity.

6. A system as claimed in claim 1, comprising a means for separating slurry from the airstream upstream of the vacuum generator, and wherein the vacuum generator has a pressure side through which air is discharged to atmosphere.

7. A system as claimed in claim 1, wherein the boring head is from 300 to 650 mm in diameter.

8. A system as claimed in claim 7, wherein the boring head is from 330 to 480 mm in diameter.

9. A microtunnelling machine comprising:

a boring head having a forward wall formed with an aperture,

a boring bit forward of the forward wall of the boring head and rotatable relative to the boring head,

a hollow drive shaft coupled at the forward end thereof to the boring bit and extending rearward from the boring head through the aperture in the forward wall of the boring head and a rearward end of the boring head, the aperture in the forward wall of the boring head permitting angular adjustment of the drive shaft relative to the boring head,

liquid supply means for supplying water through the hollow drive shaft to the boring bit,

vacuum assisted slurry removal means for creating an airstream for removing slurry made by the boring bit to beyond the boring head,

a target for a laser beam attached to the drive shaft,

a means for acquiring an image of the target and a laser strike position thereon and for conveying the image to an operator station situated remotely from the boring head, and

an input means at the operator station for adjusting the direction of the forward end of the drive shaft,

and wherein the forward wall of the boring head is formed with an air supply aperture in open communication with atmosphere for supplying air to a space forward of the forward wall and with an air removal aperture, and the vacuum assisted slurry removal means comprises a vacuum generator having a suction side, a motor connected for driving the vacuum generator, and a tube connecting the suction side of the vacuum generator to the air removal aperture, whereby the vacuum generator creates the airstream and the airstream flows through the air supply aperture to the space forward of the forward wall of the boring head, and through the air removal aperture and the vacuum tube to the suction side of the vacuum generator.

10. A microtunnelling machine as claimed in claim 9, wherein the vacuum assisted slurry removal means includes a vacuum vessel for intercepting slurry.

11. A microtunnelling machine as claimed in claim 10, wherein the vacuum vessel is mobile and exchangeable at the site as the operation proceeds.

12. A microtunnelling machine as claimed in claim 9, wherein the vacuum generator is accommodated in a portable housing and driven by an internal combustion engine.

13. A microtunnelling machine as claimed in claim 12, wherein the vacuum generator is a liquid ring vacuum pump of 2500-3500cfm capacity.

14. A microtunnelling machine as claimed in claim 9, comprising a means for separating slurry from the airstream upstream of the vacuum generator, and wherein the vacuum generator has a pressure side through which air is discharged to atmosphere.

15. A microtunnelling machine as claimed in claim 9, wherein the boring head is from 300 to 650 mm in diameter.

16. A microtunnelling machine as claimed in claim 15, wherein the boring head is from 330 to 480 mm in diameter.