System and method for starting a wound rotor motor

• US 7,511,446 B2
• Filed: 08/05/2005
• Issued: 03/31/2009
• Est. Priority Date: 08/05/2005
• Status: Active Grant

• Current Assignee: Tmeic Corporation (Toshiba Corporation)
• Original Assignee: TM GE Automation Systems, LLC (Toshiba Corporation)
• Inventors: Bixel, Paul S.
• Primary Examiner(s): IP, SHIK LUEN PAUL
• Application Number:
  US11/576,576
• Publication Number:
  US 20070278985A1
• Time in Patent Office: 1,334 Days
• Field of Search: 318/732, 318/778, 318/801, 318/785, 318/786, 363/16, 363/34, 363/37, 320/101, 320/148, 701/22, 307/64, 307/66
• US Class Current: 318/778
• CPC Class Codes: H02P 1/16 for starting dynamo-electric motors or dynamo-electric converters
• CPC Class Codes: H02P 27/05 using AC supply for both the rotor and the stator circuits, the frequency of supply to at least one circuit being variable
• CPC Class Codes: H02P 27/16 using ac to ac converters without intermediate conversion to dc H02P27/05 takes precedence

Abstract

A system and method for starting and regulating a wound rotor motor (320) including a phase-controlled SCR converter (350) and a drive circuit (330, 340) having a voltage source inverter (340) and a voltage source converter (330). The SCR converter (350) regulates power transmitted to the drive circuit from the rotor of the motor so that the ratings of the drive circuit are not exceeded. A shorting contactor (390) is employed in various embodiments to increase the efficiency of the circuit.

Claims

1. A system exclusively for starting and regulating a wound rotor motor having a stator connected by an AC bus to an AC power source comprising:

a phase-angle controlled silicon controlled rectifier converter having an input and an output, the input of which is connected to the rotor of the motor;

a voltage source inverter having an input and an output, the input of which is connected to the output of said converter;

a voltage source converter having an input and an output, the input of which is connected by a bidirectional constant voltage DC bus to the output of said inverter and the output of which is connected to the AC bus; and

a shorting contactor connected between the input and the output of said rectifier converter.

2. A system exclusively for starting and regulating a wound rotor motor having a stator connected by a first AC bus to an AC power source comprising:

a silicon controlled rectifier converter having two inputs and an output, the first input of which is connected to the rotor of the motor by a second AC bus;

a shorting contactor connected between the first input and the output of said rectifier converter;

a voltage source inverter having an input and an output, the input of which is connected by a third AC bus to the output of said silicon controlled rectifier converter;

a voltage source converter having an input and two outputs, the input of which is connected by a bidirectional constant voltage DC bus to the output of said voltage source inverter and the first output of which is connected to the first AC bus;

a signal generator having an output;

a summing junction having two inputs and one output, connected at the first input to the output of said signal generator and at the second input to the second output of said voltage source converter; and

a proportional-integral controller having an input and an output, the input of which is connected to said summing junction and the output of which is connect to the second input of said silicon controlled rectifier converter.

3. A system exclusively for starting and regulating a wound rotor motor having a stator connected by a first AC bus to an AC power source comprising;

a silicon controlled rectifier converter having two inputs and an output, the first input of which is connected to the rotor of the motor by a second AC bus;

a shorting contactor connected between the first input and the output of said rectifier converter;

a voltage source inverter having an input and an output, the input of which is connected by a third AC bus to the output of said silicon controlled rectifier converter;

a voltage source converter having an input and an output, the input of which is connected by a bidirectional constant voltage DC bus to the output of said voltage source inverter and the output of which is connected to the first AC bus; and

a linear phase ramp connected to the second input of said silicon controlled rectifier converter.

4. A method exclusively for starting and regulating a wound rotor motor with an AC power source line using a drive circuit having both a voltage source converter with specified ratings, at least one output and an input connected to the output of a voltage source inverter with specified ratings wherein a first input of a silicon controlled rectifier converter having at least one silicon controlled rectifier is connected to the rotor of the motor and the output of the silicon controlled rectifier converter is connected to the input of the voltage source inverter and wherein further a shorting contactor is connected between one input and the output of the silicon controlled rectifier converter and the gating of the at least one rectifier is adjustable, comprising:

supplying AC power to the stator of the motor;

delivering AC power generated by the rotor of the motor to the silicon controlled rectifier converter;

generating a phase angle control signal;

transmitting the phase angle control signal to the silicon controlled rectifier converter through a second input thereof;

adjusting the gating of the at least one silicon controlled rectifier in response to the phase angle control signal such that the output of the silicon controlled rectifier converter does not exceed the ratings of either the voltage source converter or the voltage source inverter;

shunting power to a shorting contactor after the at least one silicon controlled rectifier has reached a fully on state; and

returning rotor power passed through to the voltage source converter back to the AC power source line.

5. A system exclusively for starting and regulating a wound rotor motor having a stator connected by an AC bus to an AC power source comprising:

a shorting contactor having an input and an output, the input of which is connected to the rotor of the motor;

a voltage source inverter having an input and an output, the input of which is connected to the output of said shorting contactor;

a voltage source converter having an input and an output, the input of which is connected by a bidirectional constant voltage DC bus to the output of said inverter and the output of which is connected to the AC bus; and

a phase-angle controlled silicon controlled rectifier converter having an input and an output, the input of which is connected to the rotor of the motor and the output of which is connected to the input of said voltage source converter.

6. The system of claim 5 wherein said rectifier converter is further comprised of at least three pairs of components, each pair having a silicon controlled rectifier connected in series with another silicon controlled rectifier and each pair being connected in parallel with the other pairs.

7. The system of claim 6 wherein said silicon controlled rectifiers are regulated by a phase-locked loop controlling a firing pulse circuit.

8. The system of claim 5 wherein said rectifier converter is further comprised of at least three pairs of components, each pair having a silicon controlled rectifier connected in series with a diode and each pair being connected in parallel with the other pairs.

9. The system of claim 8 wherein said silicon controlled rectifiers are regulated by a phase-locked loop controlling a firing pulse circuit.

10. A system exclusively for starting and regulating a wound rotor motor having a stator connected by a first AC bus to an AC power source comprising:

a shorting contactor having an input and an output, the input of which is connected to the rotor of the motor;

a voltage source inverter having an input and an output, the input of which is connected to the output of said shorting contactor;

a silicon controlled rectifier converter having two inputs and an output, the first input of which is connected to the rotor of the motor by a second AC bus and the output of which is connected to the output of said voltage source inverter;

a voltage source converter having an input and two outputs, the input of which is connected by a bidirectional constant voltage DC bus to the output of said voltage source inverter and the first output of which is connected to the first AC bus;

a signal generator having an output;

a summing junction having two inputs and one output, connected at the first input to the output of said signal generator and at the second input to the second output of said voltage source converter; and

a proportional-integral controller having an input and an output, the input of which is connected to said summing junction and the output of which is connected to said silicon controlled rectifier converter.

11. The system of claim 10 wherein said rectifier converter is further comprised of at least three pairs of components, each pair having a silicon controlled rectifier connected in series with another silicon controlled rectifier and each pair being connected in parallel with the other pairs.

12. The system of claim 11 wherein said silicon controlled rectifiers are regulated by a phase-locked loop controlling a firing pulse circuit.

13. The system of claim 10 wherein said rectifier converter is further comprised of at least three pairs of components, each pair having a silicon controlled rectifier connected in series with a diode and each pair being connected in parallel with the other pairs.

14. The system of claim 13 wherein said silicon controlled rectifiers are regulated by a phase-locked loop controlling a firing pulse circuit.

15. A system exclusively for starting and regulating a wound rotor motor having a stator connected by a first AC bus to an AC power source comprising:

a shorting contactor having an input and an output, the input of which is connected to the rotor of the motor;

a voltage source inverter having an input and an output, the input of which is connected to the output of said shorting contactor;

a silicon controlled rectifier converter having two inputs and an output, the first input of which is connected to the rotor of the motor by a second AC bus and the output of which is connected to the output of said voltage source inverter;

a voltage source converter having an input and two outputs, the input of which is connected by a bidirectional constant voltage DC bus to the output of said voltage source inverter and the first output of which is connected to the first AC bus; and

a linear phase ramp connected to the second input of said silicon controlled rectifier converter.

16. The system of claim 15 wherein said rectifier converter is further comprised of at least three pairs of components, each pair having a silicon controlled rectifier connected in series with another silicon controlled rectifier and each pair being connected in parallel with the other pairs.

17. The system of claim 15 wherein said rectifier converter is further comprised of at least three pairs of components, each pair having a silicon controlled rectifier connected in series with a diode and each pair being connected in parallel with the other pairs.

18. A method exclusively for starting mid regulating a wound rotor motor with an AC power source line using a drive circuit having both a voltage source converter with specified ratings, at least one output and an input connected to the output of a voltage source inverter with specified ratings wherein the first input of a silicon controlled rectifier converter having at least one silicon controlled rectifier is connected to the rotor of the motor and the output of the silicon controlled rectifier converter is connected to the output of the voltage source inverter and wherein further a shorting contactor is connected between the rotor of the motor and the input of the voltage source inverter and the gating of the at least one rectifier is adjustable, comprising:

supplying AC power to the stator of the motor;

delivering AC power generated by the rotor of the motor to the silicon controlled rectifier converter;

isolating the voltage source inverter by means of the shorting contactor until voltage is below a pre-specified level;

generating a phase angle control signal;

transmitting the phase angle control signal to the silicon controlled rectifier converter through a second input thereof;

adjusting the gating of the at least one silicon controlled rectifier in response to the phase angle control signal such that the output of the silicon controlled rectifier converter does not exceed the ratings of either the voltage source converter or the voltage source inverter; and

returning rotor power passed through to the voltage source converter back to the AC power source line.