Electric motor system implementing vector and slip control

• US 7,511,449 B2
• Filed: 10/31/2006
• Issued: 03/31/2009
• Est. Priority Date: 10/31/2006
• Status: Active Grant

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Hartman, Mark Edward, Wai, Jackson, Speckhart, Gregory J., Williams, Joshua Michael
• Primary Examiner(s): Masih; Karen
• Application Number:
  US11/589,967
• Publication Number:
  US 20080100257A1
• Time in Patent Office: 882 Days
• Field of Search: 318/807, 318/803, 318/798, 318/52, 318/801, 318/809, 318/805, 318/800, 318/812
• US Class Current: 318/807
• CPC Class Codes: H02P 21/09 Field phase angle calculation based on rotor voltage equation by adding slip frequency and speed proportional frequency

Abstract

A system is provided for controlling an electric machine. The system has a power source configured to supply electric energy to the electric machine. In addition, the system has an inverter operationally connected to the power source and the electric machine and configured to increase or decrease a rotor flux component of a voltage applied to the electric machine, while maintaining a torque component at an essentially constant level. The system further has a control device configured to determine at least one parameter of the electric machine and operate the inverter in either a first or a second mode in response to the at least one determined parameter.

Claims

1. A system for controlling an electric machine comprising:

a power source configured to supply electric energy to the electric machine;

an inverter operationally connected to the power source and the electric machine and configured to increase or decrease a rotor flux component of a voltage applied to the electric machine while maintaining a torque component of the voltage at an essentially constant level; and

a control device configured to determine at least one parameter of the electric machine and operate the inverter in a first mode and a second mode depending on a value of the at least one determined parameter, wherein the first mode is a vector control mode and the second mode is a slip control mode.

2. The system of claim 1, wherein the control device is configured to cause the inverter to increase the applied voltage to a maximum available level when the inverter is operating in the first mode and the applied voltage is above a predetermined threshold.

3. The system of claim 2, wherein the control device is configured to cause the inverter to increase the rotor flux component of the applied voltage when the inverter is operating in the first mode and the applied voltage is above a predetermined threshold.

4. The system of claim 1, wherein the at least one determined parameter is indicative of rotor speed.

5. The system of claim 4, wherein the control device is configured to cause the inverter to increase the applied voltage to a maximum available level when the inverter is operating in the first mode and the rotor speed is above a predetermined threshold speed.

6. The system of claim 5, wherein the control device is configured to cause the inverter to increase the rotor flux component of the applied voltage when the inverter is operating in the first mode and the rotor speed is above a predetermined threshold speed.

7. The system of claim 4, wherein the control device is configured to cause the inverter to increase the applied voltage to a maximum available level when the inverter is operating in the second mode and the rotor speed is below a predetermined threshold speed.

8. The system of claim 7, wherein the control device is configured to cause the inverter to increase the rotor flux component of the applied voltage when the inverter is operating in the second mode and the rotor speed is below a predetermined threshold speed.

9. A method for controlling an electric machine comprising:

applying a voltage to a current passing through the electric machine; and

increasing a rotor flux component of the voltage while maintaining a torque component of the voltage at an essentially constant level during a transition from a first control mode to a second control mode when the machine is operating in the first control mode and a parameter of the machine increases above a predetermined threshold for the parameter; and

increasing the rotor flux component of the voltage while maintaining the torque component of the voltage at an essentially constant level during a transition from the second control mode to the first control mode when the machine is operating in the second control mode and the parameter of the machine decreases below the predetermined threshold for the parameter.

10. The method of claim 9, wherein the parameter of the machine is indicative of a machine speed.

11. The method of claim 10, wherein increasing the rotor flux component of the voltage during the transition from the first control mode to the second control mode further includes increasing the rotor flux component of the voltage until the voltage is at a maximum available level.

12. The method of claim 9, wherein increasing the rotor flux component of the voltage during the transition from the first control mode to the second control mode further includes increasing the rotor flux component of the voltage until the voltage is at a maximum available level.

13. The method of claim 9, wherein increasing the rotor flux component of the voltage during the transition from the second control mode to the first control mode further includes increasing the rotor flux component of the voltage until the voltage is at a maximum available level.

14. The method of claim 13, further including:

decreasing the rotor flux component of the voltage after the voltage has reached a maximum available level.

15. A machine comprising:

at least one traction device;

a power source configured to generate a power output; and

an electric drive configured to receive the power output and drive the at least one traction device, the electric drive having;

a generator;

an electric motor powered by the generator;

an inverter operationally connected to the generator and the electric motor and configured to increase or decrease a rotor flux component of a voltage applied to the electric motor while maintaining the torque component of the applied voltage at an essentially constant level; and

a controller configured to determine at least one parameter indicative of a rotor speed or applied voltage of the electric motor and operate the inverter in a first mode and a second mode depending on a value of the at least one determined parameter, wherein the first mode is a vector control mode and the second mode is a slip control mode.

16. The machine of claim 15, wherein the control device is configured to cause the inverter to increase the rotor flux component of the applied voltage so that the applied voltage reaches a maximum available level when the inverter is operating in the first mode and the applied voltage is above a predetermined threshold.

17. The machine of claim 15, wherein the control device is configured to cause the inverter to increase the rotor flux component of the applied voltage so that the applied voltage reaches a maximum available level when the inverter is operating in the first mode and the rotor speed is above a predetermined threshold speed.

18. The machine of claim 15, wherein the control device is configured to cause the inverter to increase the rotor flux component of the applied voltage so that the applied voltage reaches a maximum available level when the inverter is operating in the second mode and the rotor speed is below a predetermined threshold speed.