Driver for a brushless motor and data reading/writing device comprising a brushless motor controlled by such a driver

• US 7,514,894 B2
• Filed: 08/02/2006
• Issued: 04/07/2009
• Est. Priority Date: 08/09/2005
• Status: Active Grant

• Current Assignee: NXP B.V. (NXP Semiconductors NV)
• Original Assignee: NXP B.V. (NXP Semiconductors NV)
• Inventors: Hoogzaad, Gian
• Primary Examiner(s): Duda; Rina I
• Application Number:
  US11/997,253
• Publication Number:
  US 20080224641A1
• Time in Patent Office: 979 Days
• Field of Search: 318/459, 318/500, 318/599, 318/811, 318/400.01, 318/400.34, 318/400.35
• US Class Current: 318/599
• CPC Class Codes: H02P 25/03 with brushless excitation
• CPC Class Codes: H02P 6/182 using back-emf in windings

Abstract

A driver for a brushless motor (10) is described comprising a static position sensing device (22), a back EMF detector for detecting a back EMF voltage (40), comprising a filter (42). The driver further comprises an output stage (30) with at least three modules (30_U, 30_V, 30_W) for supplying a current to a respective phase coil (11_U, 11_V, 11_W) of the motor (10), and a commutating device (21) for selectively enabling respective modules (30_U, 30_V, 30_W) of the output stage (30) depending on the position ($) of the motor. The selectively enabling is alternated with a commutation frequency (V_E). The commutating device (21) is controlled by the static position-sensing device (22) at startup of the motor and by the back EMF detector (40) after the first detected back EMF pulse. A pulse width modulation unit (29) controls a strength of the current provided to the motor at a predetermined maximum value (I_MAX) until the commutation frequency has a predetermined minimum value (F_E), and controls the strength of the current at a value determined by an input signal (ADC) when the commutation frequency has exceeded said minimum value. The filter (42) has a relatively strong high frequency transfer characteristic at a relatively high commutation frequency and a relatively weak high frequency transfer characteristic at a relatively low commutation frequency.

Claims

1. A driver for a brushless motor, comprising:

a static position sensing device;

a back EMF detector for detecting a back EMF signal;

comprising;

a filter for filtering the back EMF signal;

an output stage comprising at least three modules for supplying a current to a respective phase coil of the motor;

a commutating device for selectively enabling respective modules of the output stage depending on the position of the motor, which selectively enabling is alternated with a commutation frequency, the commutating device being controlled by the static position sensing device at startup of the motor and by the back EMF detector after the first detected back EMF pulse;

a pulse width modulation unit controlling a strength of the current provided to the motor at a predetermined maximum value until the commutation frequency has a predetermined minimum value, and controlling the strength of the current at a value determined by an input signal when the commutation frequency has exceeded said minimum value, the filter having a relatively strong high frequency transfer characteristic at a relatively high commutation frequency and a relatively weak high frequency transfer characteristic at a relatively low commutation frequency.

2. A driver according to claim 1, characterized in that the back EMF detector has a threshold unit for suppressing the back EMF signal until a threshold value until the commutation frequency has the predetermined minimum value.

3. A driver according to claim 1, characterized by a hard switching operational mode wherein during each state of the commutation device one of the motor drive outputs provides a constant supply voltage, a second one of the outputs alternately provides a first and a second supply voltage and a third one is kept in a high impedance state.

4. Brushless motor driver according to claim 1, characterized in that the driver has a soft switching operational mode, which has at least a state during which two output modules simultaneously and in phase provide an output voltage alternating between the first and the second power supply voltage.

5. Brushless motor driver according to claim 4, characterized in that during at least a part of a state of the commutation device one of the motor drive outputs provides a constant supply voltage, a second one of the outputs alternately provides a first and a second supply voltage and a third one is alternately switched between the high impedance state and a state wherein the first power supply voltage is provided synchronously with the second output.

6. Brushless motor driver according to claim 5, the said part of the state of the commutation device is the end of said commutation state, and has a fixed duration.

7. Brushless motor driver according to claim 1, characterized in by a reverse soft switching mode where the commutation device has at least 1 state during which a first and a second output of the output stage both provide a first supply voltage, while a third output alternately provides the first supply voltage and a second supply voltage.

8. Brushless motor driver according to claim 3, wherein the driver assumes the soft switching mode when the relative change in time interval between two subsequent back EMF pulses is less then a predetermined value, and assumes hard switching mode when the relative change is greater than the predetermined value.

9. Brushless motor driver according to claim 1, wherein the state of the commutation device is controlled by the static positioning facility if the time interval between two subsequent back EMF pulses is greater than a predetermined time interval.

10. Brushless motor driver according to claim 1, wherein the driver has a first braking mode wherein the remanent kinetic energy of the motor is recuperated into electric energy for recharging the power supply.

11. Brushless motor driver according to claim 6, wherein the motor driver has a second braking mode wherein the motor brakes by resistive losses.

12. Data reading/writing device, comprising a holder for receiving a data carrier, a motor for moving the data carrier, a motor driver as claimed in claim 1 for driving the motor and a read/write unit for reading the data carrier.