Gas generator

• US 7,516,701 B2
• Filed: 03/29/2005
• Issued: 04/14/2009
• Est. Priority Date: 03/30/2004
• Status: Expired due to Fees

• Current Assignee: Nippon Kayaku Company Limited
• Original Assignee: Nippon Kayaku Company Limited
• Inventors: Tanaka, Akihiko, Kurita, Kazumasa, Ikeda, Kenjiro
• Primary Examiner(s): HAYES, BRET C
• Application Number:
  US10/594,518
• Publication Number:
  US 20070186797A1
• Time in Patent Office: 1,477 Days
• Field of Search: 102/530, 102/531, 280/736, 280/740, 280/741
• US Class Current: 102/530
• CPC Class Codes: B60R 2021/26076 characterised by casing
• CPC Class Codes: B60R 21/26 characterised by the inflation fluid source or means to control inflation fluid flow arrangement or mounting thereof to the vehicle B60R21/20; blasting cartridges for producing gas under pressure in general F42B3/04; initiators or igniters therefor F42B3/10
• CPC Class Codes: F42B 3/04 for producing gas under pressure generators of inflation fluid especially adapted for vehicle air bags B60R21/26

Abstract

A gas generator, including an igniter, a gas generating agent ignited by the igniter and generating gas by burning, and a holder and an AC cup forming therein a gas generating agent storage chamber filled with the gas generating agent. A housing formed of the holder and the AC cup is vertically held and fixed by a pair of plate-like members arranged parallel with each other. The gas generator also includes projections forming deformable areas which are deformed in a direction for decreasing the vertical outside dimensions of the gas generator when the housing is fixed by the pair of plate-like members. Thus, when the gas generator is fixed by the pair of plate-like members in the vertical direction, the dispersion of the outside dimensions of the gas generator can be absorbed.

Claims

1. A gas generator, comprising:

ignition means;

a gas generating agent ignited by the ignition means to generate gas by combustion; and

a housing including a gas generating agent storage chamber filled with the gas generating agent, the gas generating agent storage chamber being defined by the housing;

wherein;

the gas generator is configured to operate in and be held between a pair of plate members of a seat belt pretensioner apparatus, the plate members being arranged in parallel and respectively above and below the gas generator;

the housing comprises a deformable area that is deformed to reduce a height of the gas generator when the gas generator is held between the pair of plate members; and

the housing comprises at least one of a top plate and a bottom plate and the deformable area is provided on the at least one of the top plate and the bottom plate.

2. The gas generator according to claim 1, wherein:

the deformable area comprises a plastic deformable area that is plastically deformed when the gas generator is held between the pair of plate members.

3. The gas generator according to claim 2, wherein:

the at least one of the top plate and the bottom plate comprises an outwardly protruding projection; and

the projection constitutes the plastic deformable area.

4. The gas generator according to claim 3, wherein:

the projection is provided on a part of the housing defining the gas generating agent storage chamber.

5. The gas generator according to claim 3, wherein:

the housing comprises an AC cup storing the gas generating agent and a holder having a flange part and a caulking part for fixing the AC cup on a periphery of the holder, for fixing the ignition means; and

the projection is provided on a surface of the AC cup constituting the uppermost surface of the housing.

6. The gas generator according to claim 5, wherein:

an inner surface of one of the pair of plate members contacts an outer, planar surface of the flange part; and

an inner surface of the other one of the pair of plate members contacts the projection provided on the surface of the AC cup so that the gas generator is held and fixed by the pair of plate members.

7. The gas generator according to claim 6, wherein:

the AC cup comprises a side surface for dispensing gas generated by combustion of the gas generating agent diametrally from the housing through an opening formed during combustion; and

the side surface comprises at least one score extending in parallel with an axial direction of the housing, the at least one score forming a starting point for the opening.

8. The gas generator according to claim 1, wherein:

the deformable area comprises an elastic deformable area that is elastically deformed when held and fixed by the pair of platelike members.

9. The gas generator according to claim 8, wherein:

at least one of the top plate and the bottom plate comprises a protrusion including an outwardly protruding top face of a prescribed size; and

a part of the at least one of the top plate and the bottom plate including the protrusion constitutes the elastic deformable area.

10. The gas generator according to claim 9, wherein:

the protrusion is formed by press working; and

an upper end of the ignition means is inserted into and positioned in a recess formed on an inner surface of the housing by the press working.

11. The gas generator according to claim 9, further comprising:

a combustion control member located between the ignition means and the gas generating agent storage chamber for supplying directivity to a flame formed in the ignition means;

wherein;

the protrusion is formed by press working;

an upper end of the combustion control member is inserted into a recess formed on an inner surface of the housing by the press working; and

the ignition means is inserted into and positioned in the combustion control member.

12. The gas generator according to claim 9, wherein:

the housing comprises an AC cup storing the gas generating agent and a holder comprising a flange part and a caulking part for fixing the AC cup on a periphery of the holder, for fixing the ignition means; and

the protrusion is provided on a surface of the AC cup constituting the top plate of the housing.

13. The gas generator according to claim 12, wherein:

an inner surface of one of the pair of plate members contacts an outer, planar surface of the flange part; and

an inner surface of the other one of the pair of plate members contacts a top face of the protrusion provided on the surface of the AC cup so that the gas generator is held and fixed by the pair of plate members.

14. The gas generator according to claim 13, wherein:

the AC cup comprises a side surface for dispensing gas generated by combustion of the gas generating agent diametrally from the housing through an opening formed during combustion; and

the side surface comprises at least one score extending in parallel with an axial direction of the housing, the at least one score forming a starting point for the opening.

15. The gas generator according to claim 8, further comprising:

an elastic member located on an outer surface at least one of the top plate and the bottom plate;

wherein the elastic member constitutes the elastic deformable area.