Adjustment of misalignments of recording positions during bi-directional printing

• US 7,517,038 B2
• Filed: 10/01/2003
• Issued: 04/14/2009
• Est. Priority Date: 10/03/2002
• Status: Expired due to Fees

• Current Assignee: Seiko Epson Corporation (Seiko Group)
• Original Assignee: Seiko Epson Corporation (Seiko Group)
• Inventors: Otsuki, Koichi
• Primary Examiner(s): Matthew; Luu
• Assistant Examiner(s): FIDLER, SHELBY LEE
• Application Number:
  US10/674,808
• Publication Number:
  US 20040207674A1
• Time in Patent Office: 2,022 Days
• Field of Search: 347/43, 347/86, 347/6, 347/7, 347/14, 347/19
• US Class Current: 347/14
• CPC Class Codes: B41J 19/145 Dot misalignment correction
• CPC Class Codes: B41J 2/04505 aiming at correcting alignment
• CPC Class Codes: B41J 2/04586 controlling heads of a type not covered by groups B41J2/04575 - B41J2/04585, or of an undefined type
• CPC Class Codes: B41J 29/393 Devices for controlling or analysing the entire machine ; Controlling or analysing mechanical parameters involving printing of test patterns

Abstract

Misalignments of dot forming positions are adjusted by selectively using a position adjustment value for a used bi-directional print mode out of a plurality of position adjustment values that are respectively suitable for a plurality of bi-directional print modes including a first bi-directional print mode and a second bi-directional print mode that are made available by changing ink types.

Claims

1. A printing apparatus comprising a print head that has a plurality of nozzle groups each including a plurality of nozzles for ejecting an identical color, the printing apparatus having a bi-directional printing function of performing main scanning for moving the print head relative to a printing medium and sub scanning for moving the print head relative to the printing medium in a direction that transverses a direction of the main scanning, and ejecting ink from nozzles onto the printing medium on each of forward passes and backward passes of the main scanning of bi-directional movement to form dots on the printing medium, the printing apparatus comprising:

a position adjustment value storage that stores a position adjustment value for reducing misalignments of dot forming positions between forward passes and backward passes of the main scanning;

a position adjuster that adjusts dot forming positions along the main scanning direction during the bi-directional printing based on the position adjustment value stored in the position adjustment storage;

a print head fixed to the printing apparatus, comprising an ink cartridge mount that is configured to mount one or more ink cartridges thereon,

wherein each of the one or more ink cartridges comprises;

an ink set including a combination of at least two ink tanks, each containing ink to be supplied to each of the nozzle groups,

wherein each ink set includes at least one separable ink tank which is separable from the print head, such that in a first ink set of the printing apparatus, at least the separable ink tank is replaceable with another ink tank containing a different type of ink, thereby changing combination of ink tanks therein to form a second ink set, without replacing the print head;

the printing apparatus is configured to use a first bi-directional print mode that selectively uses inks included in the first ink set and a second bi-directional print mode that selectively used inks included in the second ink set so that a combination of inks used in the first bi-directional print mode is different from a combination of inks used in the second bi-directional print mode,

the position adjustment value storage is configured to store a plurality of position adjustment values including a first position adjustment value for the first bi-directional print mode and a second position adjustment value for the second bi-directional print mode, and

the position adjuster selects a position adjustment value for a bi-directional print mode used by the printing apparatus out of the plurality of position adjustment values to adjust dot forming positions;

wherein each of the one or more ink cartridges further comprises a memory which stores information including types of ink contained therein,

wherein the printing apparatus further comprises;

a reader, which reads out information stored in the memory of the one or more ink cartridges, and

a print mode selector which specifies an ink set available to the printing apparatus according to the information read out by the reader, and which selects a bi-directional print mode according to the specified ink set; and

wherein the position adjuster selects the position adjustment value according to the selected bi-directional print mode.

2. A printing apparatus according to claim 1, wherein

the first bi-directional print mode and the second bi-directional print mode are bi-directional color printing modes.

3. A printing apparatus according to claim 1, further comprising:

a test pattern generator that generates a test pattern to be printed,

wherein the test pattern can be used to test misalignments of the dot forming positions; and

a position adjustment value setter that allows a user to set the position adjustment value to be stored in the position adjustment value storage,

wherein the test pattern generator can generate a test pattern suitable for the first bi-directional print mode and a test pattern suitable for the second bi-directional print mode.

4. A printing apparatus according to claim 3, wherein

the position adjustment value setter displays a plurality of bi-directional print modes available to the printing apparatus based on information read out by the reader and the print mode selector selects the bi-directional print mode based on a user selection out of the plurality of available bi-directional print modes;

and

the test pattern generator generates the test pattern suitable for the bi-directional print mode selected via the position adjustment value setter.

5. A printing apparatus according to claim 1, wherein

the position adjuster uses a preset standard value when the position adjustment value storage does not store the position adjustment value for the bi-directional print mode used by the printing apparatus.

6. A printing apparatus according to claim 1, wherein

the position adjuster uses the position adjustment value for another bi-directional print mode when the position adjustment value storage does not store the position adjustment value for the bi-directional print mode used by the printing apparatus.

7. A printing apparatus according to claim 1, wherein

the position adjuster outputs a warning when the position adjustment value storage does not store the position adjustment value for the bi-directional print mode used by the printing apparatus.

8. A bi-directional printing method using a printing apparatus, the printing method comprising the steps of:

(a) providing a print head which is fixed to the printing apparatus, comprising a plurality of nozzles;

(b) selectably mounting, on the print head, a first ink set or a second ink set, having mutually different combinations of ink, wherein the first ink set and the second ink set are associated with a first hi-directional print mode and a second hi-directional print mode, respectively;

(c) providing a plurality of position adjustment values including a first position adjustment value for the first hi-directional print mode and a second position adjustment value for the second bi-directional print mode as position adjustment values for reducing misalignments of dot forming positions on forward passes and backward passes of main scanning;

(d) selecting one of the first bi-directional print mode that selectively uses inks included in the first ink set and the second bi-directional print mode which selectively uses inks included in the second ink set, so that a combination of inks used in the first bi-directional print mode is different from a combination of inks used in the second bi-directional print mode;

(e) selecting a position adjustment value for the selected bi-directional print mode out of the plurality of position adjustment values; and

(f) adjusting dot forming positions along the main scanning direction during the bi-directional printing based on the selected position adjustment value;

wherein selectably mounting the first ink set or the second ink set comprises replacing at least a first ink tank of the first ink set with a second ink tank of the second ink set, thereby changing from the first ink set to the second ink set without replacing the print head;

wherein the second ink tank of the second ink set contains ink having the same hue but different density as ink of the first ink tank of the first ink set.

9. A method according to claim 8, wherein

the first bi-directional print mode and the second bi-directional print mode are bi-directional color printing modes.

10. A method according to claim 8, further comprising the steps of:

(g) generating a test pattern to be printed, wherein the test pattern can be used to test misalignments of the dot forming positions; and

(h) allowing a user to set a position adjustment value that is to be stored in a position adjustment value storage according to a printed result of the test pattern,

wherein the test pattern generated in step (g) is a test pattern suitable for one of the first bi-directional print mode and the second bi-directional print mode.

11. A method according to claim 10, wherein

each ink tank of the first ink set and the second ink set is contained in an ink cartridge, wherein each ink cartridge comprises at least one ink tank and a memory that stores information including types of contained inks, and

generating the test pattern of the step (g) comprises:

(g1) displaying a plurality of bi-directional print modes available to the printing apparatus based on the information read out from the memory and allowing a user to select a bi-directional print mode that is to be subject to setting of the position adjustment value out of the plurality of available bi-directional print modes; and

(g2) generating the test pattern suitable for the selected bi-directional print mode.

12. A method according to claim 8, wherein

each ink tank of the first ink set and the second ink set is contained in an ink cartridge, wherein each ink cartridge comprises at least one ink tank and a memory that stores information used to set the position adjustment value, and

the method further comprises:

(c′

) setting the position adjustment value based on the information read out from the memory.

13. A method according to claim 8, wherein the step (e) includes:

using a preset standard value when the position adjustment value for a third bi-directional print mode to be used by the printing apparatus is not prepared in advance.

14. A method according to claim 8, wherein the step (e) includes:

using the position adjustment value for another bi-directional print mode when the position adjustment value for a third bi-directional print mode to be used by the printing apparatus is not prepared in advance.

15. A method according to claim 8, wherein the step (e) includes:

outputting a warning when the position adjustment value for a third bi-directional print mode to be used by the printing apparatus is not prepared in advance.

16. A bi-directional printing method comprising:

providing a printing apparatus having a print head fixed to the printing apparatus, capable of selectably mounting thereon a first ink set or a second ink set associated with a first bi-directional print mode and a second bi-directional print mode, respectively;

storing a first plurality of position adjustment values associated with the first bi-directional print mode and a second plurality of position adjustment values associated with the second bi-directional print mode;

selecting a first position adjustment value or a second position adjustment value; and

adjusting dot forming positions along a main scanning direction during bi-directional printing based on the selected first position adjustment value or second position adjustment value;

wherein at least a first ink tank of the first ink set is replaceable with a second ink tank of the second ink set, thereby changing from the first ink set to the second ink set without replacing the print head, wherein the second ink tank of the second ink set contains ink having the same hue but different density as ink of the first ink tank of the first ink set.

17. The method according to claim 16, wherein the first bi-directional print mode and the second bi-directional print mode are bi-directional color printing modes.

18. The method according to claim 16 wherein selecting the first position adjustment value or the second position adjustment value comprises:

printing a test pattern using the first plurality of position adjustment values or the second plurality of position adjustment values;

selecting the first position adjustment value or the second position adjustment value according to the printed test pattern.

19. The method according to claim 16,

wherein the first ink set is contained in a first ink cartridge and the second ink set is contained in a second ink cartridge and the first and second ink cartridges each comprise a memory in which is stored information including the types of inks included in the ink cartridge;

and

wherein selecting the first position adjustment value or the second position adjustment value comprises;

displaying a plurality of available bi-directional print modes based on information read out of the memory of the first ink cartridge or the second ink cartridge;

selecting a bi-directional print mode from among the displayed bi-directional print modes;

printing a test pattern using the plurality of position adjustment values for the selected bi-directional print mode; and

selecting the position adjustment value according to the printed test pattern.

20. The method according to claim 16, wherein

wherein the first ink set is contained in a first ink cartridge and the second ink set is contained in a second ink cartridge and the first and second ink cartridges each comprise a memory in which is stored information including the types of inks included in the ink cartridge;

and

wherein the first position adjustment value or the second position adjustment value is selected according to information stored in the memory of the first ink cartridge or the second ink cartridge.

21. The method according to claim 16, wherein selecting the first position adjustment value or the second position adjustment value comprises selecting a preset standard value.

22. The method according to claim 16, wherein selecting the first position adjustment value or the second position adjustment value comprises:

selecting the second position adjustment value when no first position adjustment value is stored; and

selecting the first position adjustment value when no second position adjustment value is stored.

23. The method according to claim 16, further comprising:

outputting a warning when no first position adjustment value is stored; and

outputting a warning when no second position adjustment value is stored.