Small holesaw mandrel assembly

• US 7,517,179 B2
• Filed: 11/16/2006
• Issued: 04/14/2009
• Est. Priority Date: 11/16/2006
• Status: Active Grant

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Miller, Mark D., Thomas, Rickey J.
• Primary Examiner(s): Howell; Daniel W
• Application Number:
  US11/600,541
• Publication Number:
  US 20080118316A1
• Time in Patent Office: 880 Days
• Field of Search: 408/204, 408/205, 408/206, 408/207, 408/208, 408/209, 408/238, 408/239.R, 408/240, 408/139, 408/140, 279/7, 279/8, 279/141, 403/348, 403/349, 192/93.C, 192/54.52
• US Class Current: 408/204
• CPC Class Codes: B23B 31/06 Features relating to the removal of tools; Accessories therefor
• CPC Class Codes: B23B 51/0473 Details about the connection between the driven shaft and the tubular cutting part; Arbors
• CPC Class Codes: Y10T 403/7005 Lugged member, rotary engagement
• CPC Class Codes: Y10T 408/895 Having axial, core-receiving central portion
• CPC Class Codes: Y10T 408/95 with tool-retaining means

Abstract

A holesaw mandrel assembly has a mandrel with a first shanking end, a body, and a second extending end which includes a threaded spud to receive a holesaw. A first member is secured on the second end. The first member is axially slidable on the second end. The first member also includes a friction surface to contact the holesaw. The friction surface moves between a first contacting position and a second release position. A mechanism on the mandrel moves the friction surface between the first and second positions.

Claims

1. A holesaw mandrel assembly comprising:

a mandrel having a body with a first end for coupling with a drill motor, a second end extending from said body, said second end including a thread for receiving a holesaw, the mandrel having an axis of rotation;

a first member on said second end, said first member axially movable on said second end;

a friction surface on said first member, said friction surface adapted for contacting a base surface on the holesaw such that the holesaw is fixed in position, said friction surface moving between a first contact and a second release position; and

a mechanism on said mandrel adjacent said first member for moving said friction surface between said first and second positions, said mechanism including at least one roller, said roller providing a bearing surface in continuous contact with said first member such that as said roller moves between a first and second roller position the bearing surface provides a force directly on the first member and having at least a component in the direction of said axis of rotation, and, said friction surface moves between said contact and release positions.

2. The mandrel assembly according to claim 1, wherein said first member is biased to return to its first position from its second position.

3. The mandrel assembly according to claim 1, wherein said mechanism further comprises a second member rotatable on said second end, said second member providing a bearing surface.

4. The mandrel assembly according to claim 3, further comprising at least one roller positioned between said first and second member, said roller on said bearing surface.

5. The mandrel assembly according to claim 4, wherein said roller having an elongated body defining an axis with a substantially cylindrical surface resting on said bearing surface wherein rotation of said first or second member moves said roller such that said roller moves from a position wherein said body axis is substantially parallel to an axis of said bore to a position wherein said axis is angled with respect to said bore axis which in turn moves said first member between said first and second positions.

6. The mandrel assembly according to claim 1, wherein said mechanism includes at least one seal.

7. The mandrel assembly according to claim 4, wherein said mechanism further comprises a cage for maintaining said at least one roller in position.

8. The mandrel assembly according to claim 5, wherein said roller has a dog bone shape.

9. The mandrel assembly according to claim 4, wherein said at least one roller is a ball, and said bearing surface has at least one groove.

10. The mandrel assembly according to claim 1, wherein said first member includes a member for rotationally fixing said first member on said second end.

11. A holesaw mandrel assembly comprising:

a mandrel having a body with a first end for coupling with a drill motor, a second end extending from said body, said second end including a thread for receiving a holesaw, the mandrel having an axis of rotation;

a first member on said second end, said first member axially movable on said second end;

a second member on said second end, said second member rotatable on said second end, said second member providing a contact surface;

at least one roller extending between said first member and said second member, said at least one roller providing a bearing surface in continuous contact with said second member contact surface and said first member, said at least one roller moving between a first and second position for enabling said first member to move axially along said second end the bearing surface providing a force directly on the first member and having at least a component in the direction of said axis of rotation, wherein when said at least one roller is in its first position, said first member is fixed so that a holesaw may be screwed onto said thread and abut said first member securing said holesaw in a use position on said first member and when said at least one roller is moved into its second position, said first member moves axially away from the holesaw enabling said the holesaw to be easily removed from said thread.

12. The holesaw mandrel assembly according to claim 11, further comprising a bearing member adjacent said second member for providing a substantially friction free rotation of said second member.

13. The holesaw mandrel assembly according to claim 11, further comprising a first biasing mechanism for moving said at least one roller from said second to said first position.

14. The holesaw mandrel assembly according to claim 11, further comprising a cover member rotatable on said second end and keyed for rotation with said second member.

15. The holesaw mandrel assembly according to claim 13, further comprising a cage member for retaining said biasing mechanism.

16. The holesaw mandrel assembly according to claim 15, wherein said cage includes an extending finger and said first member includes a projecting finger forming a channel for receiving said biasing mechanism.

17. The holesaw mandrel assembly according to claim 11, wherein said at least one roller has a dog bone shape.

18. A holesaw mandrel assembly comprising:

a mandrel having a body with a first end for coupling with a drill motor, a second end extending from said body, said second end including a thread for receiving a holesaw, the mandrel having an axis of rotation;

a first member on said second end, said first member axially movable on said second end;

a second member on said body, said second member providing a contact surface;

at least one roller extending between said first member and said second member, said at least one roller providing a bearing surface in continuous contact with said second member contact surface and in contact with said first member, said at least one roller moving between a first and second position for enabling said first member to move axially along said second end the bearing surface providing a force directly on the first member and having at least a component in the direction of said axis of rotation, wherein when said at least one roller is in its first position, said first member is fixed so that a holesaw may be screwed onto said thread and abut said first member securing said holesaw in a use position on said first member and when said at least one roller is moved into its second position, said first member moves axially away from the holesaw enabling said the holesaw to be easily removed from said thread.

19. The holesaw mandrel assembly according to claim 18, wherein said mandrel second end rotates with respect to said mandrel body.

20. The holesaw mandrel assembly according to claim 18, wherein said first member rotates with respect to said mandrel second end.

21. The holesaw mandrel assembly according to claim 18, wherein said at least one roller is dog bone shaped.

22. The holesaw mandrel assembly comprising:

a mandrel having a body with a first end for coupling with a drill motor, a second end extending from said body, said second end including a thread for receiving a holesaw, the mandrel having an axis of rotation;

a first member on said second end, said first member axially movable on said second end;

a second member axially movable on said mandrel body; and

at least one roller extending between said first member and said second member, said at least one roller in contact with said second member contact surface, said at least one roller moving between a first and second position for enabling said first member to move axially along said second end the bearing surface providing a force directly on the first member and having at least a component in the direction of said axis of rotation, wherein when said at least one roller is in its first position, said first member is fixed so that a holesaw may be screwed onto said thread and abut said first member securing said holesaw in a use position on said first member and when said at least one roller is moved into its second position, said first member moves axially away from the holesaw enabling said the holesaw to be easily removed from said thread.

23. The holesaw mandrel assembly according to claim 22, wherein said at least one roller being a pawl with a head and leg, said head including an eccentric cam surface.

24. The holesaw mandrel assembly according to claim 22, wherein said mandrel body includes cutouts for receiving said legs of said pawls.

25. The holesaw mandrel assembly according to claim 22, wherein said mandrel body includes apertures for receiving said pawl heads.

26. A holesaw mandrel assembly comprising:

a mandrel having a body with a first end for coupling with a drill motor, a second end extending from said body, said second end including a thread for receiving a holesaw;

a first member on said second end, said first member axially movable on said second end;

a second member axially movable on said mandrel body;

a groove in said mandrel body;

a pin mounted on said second member, said pin engaging said mandrel groove, said pin movable between a first and second position for enabling said first member to move axially along said second end wherein when said pin is in its first position in said groove said first member is fixed so that the holesaw may be screwed onto said thread and tighten on said first member securing said holesaw in a use position on said first member and when said pin is moved to its second position in said groove, said first and second members move axially away from the holesaw enabling the holesaw to be easily removed from said thread.

27. The holesaw mandrel assembly according to claim 26, wherein said pin includes a cut out portion.

28. The holesaw mandrel assembly according to claim 26, wherein said pin is biased in said second member.