Asymmetric dual diaphragm pump

• US 7,517,201 B2
• Filed: 07/14/2005
• Issued: 04/14/2009
• Est. Priority Date: 07/14/2005
• Status: Expired due to Fees

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Cabuz, Eugen I., Wang, Tzu-Yu
• Primary Examiner(s): Kramer; Devon C
• Assistant Examiner(s): COMLEY, ALEXANDER BRYANT
• Application Number:
  US11/160,907
• Publication Number:
  US 20070014676A1
• Time in Patent Office: 1,370 Days
• Field of Search: 417/413.3, 417/480, 417/332, 417/413.1, 417/322, 417/474, 417/204, 417/450, 417/413.2, 417/550, 417/479, 417/395, 251/129.01, 92/96, 92/49
• US Class Current: 417/413.2
• CPC Class Codes: F04B 43/043 Micropumps

Abstract

An asymmetric micro pump may be adapted to provide a greater fluid compression between input and output ports of the micro pump, as well as increased flow rate due to higher actuation frequency. In some instances, asymmetric dual diaphragm micro pumps may be combined into assemblies to provide increased pressure build, improved pumping volume, or both, as desired.

Claims

1. A micro pump comprising:

a chamber having a chamber midline;

a first surface including a first portion extending at a first acute angle with respect to the chamber midline;

a second surface opposite the first surface, the second surface including a second portion extending at a second acute angle with respect to the chamber midline;

a first diaphragm disposed within the chamber, at least one first aperture disposed within the first diaphragm; and

a second diaphragm disposed within the chamber, at least one second aperture disposed with the second diaphragm;

wherein the second angle is less than the first angle when the first angle and the second angle are measured at a common lateral position along the chamber midline.

2. The micro pump of claim 1, wherein each of the first diaphragm and the second diaphragm are adapted to be electrostatically actuated between a position proximate the first surface and a position proximate the second surface.

3. The micro pump of claim 1, wherein when the first diaphragm and the second diaphragm are situated adjacent to one another, the at least one first aperture disposed within the first diaphragm is/are not aligned with the at least one second aperture disposed within the second diaphragm.

4. The micro pump of claim 1, wherein the first surface further comprises a first port, and the first diaphragm is adapted to be electrostatically actuated to a position in which the first diaphragm seals the first port.

5. The micro pump of claim 1, wherein the second surface further comprises a second port, and the second diaphragm is adapted to be electrostatically actuated to a position in which the second diaphragm seals the second port.

6. The micro pump of claim 1, wherein the second angle is at least about 0.25 degrees less than the first angle.

7. The micro pump of claim 1, wherein the first angle is in the range of about 0.5 to about 5.0 degrees.

8. The micro pump of claim 1, wherein the second angle is less than about 4.75 degrees.

9. The micro pump of claim 1, wherein the second surface is at least substantially parallel with the chamber midline.

10. A vertical stack micro pump array comprising:

a first dual diaphragm chamber comprising;

a first angled upper surface having a first input port;

an opposing first angled lower surface having a first output port, wherein the first angled upper surface is situated at a different relative angle, measured at a common lateral position, than the opposing first angled lower surface; and

a first dual diaphragm comprising a first upper diaphragm and a first lower diaphragm; and

a second dual diaphragm chamber comprising;

a second angled upper surface having a second input port;

an opposing second angled lower surface having a second output port, wherein the second angled upper surface is situated at a different relative angle, measured at a common lateral position, than the opposing second angled lower surface; and

a second dual diaphragm comprising a second upper diaphragm and a second lower diaphragm;

wherein the second input port is in fluid communication with the first output port.

11. The vertical stack micro pump array of claim 10, wherein the first dual diaphragm comprises a first upper diaphragm having an upper first plurality of apertures and a first lower diaphragm having a lower first plurality of apertures misaligned with the upper first plurality of apertures.

12. The vertical stack micro pump array of claim 10, wherein the second dual diaphragm comprises a second upper diaphragm having an upper second plurality of apertures and a second lower diaphragm having a lower second plurality of apertures misaligned with the upper second plurality of apertures.

13. The vertical stack micro pump array of claim 10, further comprising:

a third dual diaphragm chamber comprising;

a third angled upper surface having a third input port;

an opposing third angled lower surface having a third output port, wherein the third angled upper surface is situated at a different relative angle than the opposing third angled lower surface; and

a third dual diaphragm comprising a third upper diaphragm and a third lower diaphragm;

wherein the third input port is in fluid communication with the second output port.

14. The vertical stack micro pump array of claim 10 wherein the first dual diaphragm chamber includes a chamber midline, and the first angled upper surface is situated at a first angle relative to the chamber midline and the opposing first angled lower surface is situated at a second angle relative to the chamber midline, wherein the first angle is different from the second angle.

15. The vertical stack micro pump of claim 14, wherein the second angle is zero or substantially zero.

16. The vertical stack micro pump array of claim 10, further comprising another vertical stack micro pump situated in a parallel relationship.