Magnetic connector for electronic device

• US 7,517,222 B2
• Filed: 10/22/2007
• Issued: 04/14/2009
• Est. Priority Date: 09/26/2005
• Status: Active Grant

• Current Assignee: Apple Inc.
• Original Assignee: Apple Inc.
• Inventors: Difonzo, John C., Andre, Bartley K., Lim, Kanye, Doutt, Mark Edward, Rohrbach, Matthew Dean, Gery, Jean-Marc
• Primary Examiner(s): Paumen; Gary F.
• Application Number:
  US11/876,733
• Publication Number:
  US 20080096398A1
• Time in Patent Office: 540 Days
• Field of Search: 439/39, 439/38, 439/40
• US Class Current: 439/39
• CPC Class Codes: G06F 1/1633 Constructional details or arrangements of portable computers not specific to the type of enclosures covered by groups G06F1/1615 - G06F1/1626
• CPC Class Codes: G06F 1/18 Packaging or power distribution
• CPC Class Codes: H01R 13/24 resilient; resiliently-mounted
• CPC Class Codes: H01R 13/6205 Two-part coupling devices held in engagement by a magnet
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing

Abstract

An electrical plug and receptacle relying on magnetic force to maintain contact are disclosed. The plug and receptacle can be used as part of a power adapter for connecting an electronic device, such as a laptop computer, to a power supply. The plug includes electrical contacts, which are preferably biased toward corresponding contacts on the receptacle. The plug and receptacle each have a magnetic element. The magnetic element on one or both of the plug and receptacle can be a magnet, which is preferably a permanent rare earth magnet although electromagnets may also be used. The magnetic element on the plug or receptacle that does not include a magnet is composed of ferromagnetic material. When the plug and receptacle are brought into proximity, the magnetic attraction between the magnet and its complement, whether another magnet or a ferromagnetic material, maintains the contacts in an electrically conductive relationship.

Claims

1. A magnetic connector system comprising:

a first connector having a first plurality of electrical contacts and a plurality of magnets; and

a second connector having a second plurality of electrical contacts and a magnetic element, the second plurality of electrical contacts being adapted to mate with the first plurality of electrical contacts when the first connector couples to the second connector, wherein the plurality of magnets of the first connector are proximally located and are arranged in opposing polarities with respect to each other so that when the first connector is brought in close proximity to the second connector, magnetic field lines travel through the magnetic element of the second connector from one of the plurality of magnets in the first connector to another one of the plurality of magnets in the first connector, thereby increasing magnetic attraction between the first connector and the second connector.

2. The magnetic connector system of claim 1 wherein the magnetic element of the second connector comprises an attraction plate made of ferromagnetic material.

3. The magnetic connector system of claim 1 wherein the magnetic element of the second connector comprises an attraction plate made of permanent magnet.

4. The magnetic connector system of claim 2 wherein the attraction plate comprises one or more openings for passage of the first plurality of electrical contacts.

5. The magnetic connector system of claim 1 wherein when the first connector couples to the second connector, the first and second plurality of electrical contacts define a corresponding plurality of electrical communication paths.

6. The magnetic connector system of claim 5 wherein the plurality of electrical communication paths comprises at least one electrical power path and at least one signal path.

7. The magnetic connector system of claim 6 wherein the at least one signal path conveys information regarding a device coupled to the first connector.

8. The magnetic connector system of claim 5 wherein when the first connector couples to the second connector, the plurality of magnets and the magnetic element define an additional electrical communication path.

9. The magnetic connector system of claim 1 wherein at least one of the plurality of magnets is disposed on a first side of the first plurality of electrical contacts and at least another one of the plurality of magnets is disposed on a second side of the first plurality of electrical contacts.

10. The magnetic connector system of claim 1 wherein the magnetic attraction between the first connector and the second connector maintains both physical and electrical contact between the first connector and the second connector without requiring an interference fit.

11. The magnetic connector system of claim 10 wherein the first connector can break free from the second connector when pulled away from each other by a non-axial force.

12. The magnetic connector system of claim 1 wherein the first connector is disposed inside an electronic device.

13. The magnetic connector system of claim 1, wherein the first connector further includes a first alignment mechanism and the second connector further includes a second alignment mechanism, wherein the first alignment mechanism and the second alignment mechanism align the first connector with the second connector when the first connector is positioned proximally to the second connector.

14. The magnetic connector system of claim 1 wherein the first plurality of electrical contacts is mechanically biased to provide compressive force to improve electrical contact when the first connector and the second connector are mated.

15. The magnetic connector system of claim 1 wherein the first connector and the second connector include two axes of symmetry and are adapted to couple together along one of the two axes of symmetry.

16. A magnetic connector system comprising:

a first connector comprising;

a first plurality of electrical contacts, the first plurality of electrical contacts to mate with a second plurality of electrical contacts when the first connector couples to a second connector, wherein when the first connector couples to the second connector, the first and second plurality of electrical contacts define a corresponding plurality of electrical paths, wherein the plurality of electrical paths comprises at least one electrical power path and at least one signal path to convey a signal; and

a magnetic element, the magnetic element to mate with a plurality of magnets in the second connector that are proximally located and arranged in opposing polarities with respect to each other so that when the first connector is brought in close proximity to the second connector, magnetic field lines travel through the magnetic element of the first connector from one of the plurality of magnets in the second connector to another one of the plurality of magnets in the second connector.

17. The magnetic connector system of claim 16 wherein the signal conveys information used to determine a type of device coupled to the first connector.

18. The magnetic connector system of claim 16 wherein the magnetic element of the first connector comprises an attraction plate made of ferromagnetic material.

19. The magnetic connector system of claim 16 wherein the magnetic element of the first connector comprises an attraction plate made of permanent magnet.

20. The magnetic connector system of claim 18 wherein the attraction plate comprises one or more openings for passage of the first plurality of electrical contacts.

21. The magnetic connector system of claim 16 wherein when the first connector couples to the second connector, the plurality of magnets and the magnetic element define an additional electrical path.

22. The magnetic connector system of claim 16 wherein the magnetic attraction between the first connector and the second connector maintains both physical and electrical contact between the first connector and the second connector without requiring an interference fit.

23. The magnetic connector system of claim 22 wherein the first connector can break free from the second connector when pulled away from each other by a non-axial force.

24. The magnetic connector system of claim 16 wherein the first connector comprises a plug attached to a cable.

25. The magnetic connector system of claim 16 wherein the magnetic element forms a first alignment mechanism and the second connector further includes a second alignment mechanism, wherein the first alignment mechanism and the second alignment mechanism align the first connector with the second connector when the first connector is positioned proximally to the second connector.

26. The magnetic connector system of claim 16 wherein the first connector and the second connector include two axes of symmetry and mate together along one of the two axes of symmetry.

27. The magnetic connector system of claim 16 further comprising:

the second connector comprising;

the second plurality of contacts; and

the plurality of magnets, wherein the plurality of magnets are proximally located and arranged in opposing polarities with respect to each other.

28. A magnetic connector system comprising:

a first connector comprising;

a plurality of movable first contacts to make electrically conductive paths with a plurality of second contacts in a second connector when the first connector is mated with the second connector, each of the movable first contacts biased by one of a plurality of first springs; and

a fixed magnetic element, the fixed magnetic element to mate with a plurality of magnets in the second connector that are proximally located and arranged in opposing polarities with respect to each other so that when the first connector is brought in close proximity to the second connector, magnetic field lines travel through the fixed magnetic element of the first connector from one of the plurality of magnets in the second connector to another one of the plurality of magnets in the second connector.

29. The magnetic connector system of claim 28 wherein the fixed magnetic element has an axis of symmetry such that the first connector can be mated with the second connector in a first position and a second position, wherein the plurality of movable first contacts and the plurality of second contacts form a plurality of electrical paths whether the first connector and the second connector are mated in the first position or the second position.

30. The magnetic connector system of claim 29 wherein the plurality of electrical paths comprises at least one electrical power path and at least one signal path.

31. The magnetic connector system of claim 30 wherein the at least one signal path conveys a signal that is used to determine a type of device coupled to the first connector.

32. The magnetic connector system of claim 28 wherein the fixed magnetic element comprises an attraction plate made of ferromagnetic material.

33. The magnetic connector system of claim 28 wherein the first connector can break free from the second connector when pulled away from each other by a non-axial force.

34. The magnetic connector system of claim 28 further comprising:

the second connector comprising;

the second plurality of contacts; and

the plurality of magnets, wherein the plurality of magnets are proximally located and arranged in opposing polarities with respect to each other.

35. A magnetic connector system comprising:

a first connector comprising;

a plurality of first contacts to make a plurality of electrical paths with a plurality of second contacts in a second connector when the first connector is mated with the second connector;

an attraction plate to be magnetically attracted to a plurality of magnets in the second connector such that the first connector is held in a first direction to the second connector when the first connector is mated with the second connector,

wherein the attraction plate is formed to fit in a recess in the second connector such that the first plurality of contacts are mechanically aligned with the second plurality of contacts in a second direction and a third direction when the first connector is mated with the second connector.

36. The magnetic connector system of claim 35 wherein the plurality of electrical paths comprises at least one electrical power path and at least one signal path.

37. The magnetic connector system of claim 36 wherein the at least one signal path conveys a signal that is used to determine a type of device coupled to the first connector.

38. The magnetic connector system of claim 35 wherein the attraction plate has an axis of symmetry such that the first connector can be mated with the second connector in a first position and a second position.

39. The magnetic connector system of claim 35 wherein each of the first contacts are biased by one of a plurality of first springs.

40. The magnetic connector system of claim 35 wherein the attraction plate is made of ferromagnetic material.

41. The magnetic connector system of claim 35 wherein the first connector can break free from the second connector when pulled away from each other by a non-axial force.

42. The magnetic connector system of claim 35 further comprising:

the second connector comprising;

the second plurality of contacts; and

the plurality of magnets, wherein the plurality of magnets are proximally located and arranged in opposing polarities with respect to each other.