Dichroic prism, and prism unit and image projection apparatus employing same

• US 7,518,803 B2
• Filed: 09/13/2006
• Issued: 04/14/2009
• Est. Priority Date: 07/25/2005
• Status: Active Grant

• Current Assignee: Konica Minolta OPTO Incorporated (Konica Minolta Inc.)
• Original Assignee: Konica Minolta OPTO Incorporated (Konica Minolta Inc.)
• Inventors: Nomura, Yasuyuki, Sawai, Yasumasa, Taguchi, Tomokazu
• Primary Examiner(s): MARTINEZ, JOSEPH P
• Application Number:
  US11/520,521
• Publication Number:
  US 20070019299A1
• Time in Patent Office: 944 Days
• Field of Search: 359/629, 359/634, 359/638, 359/640, 359/833, 353/33, 353/81
• US Class Current: 359/638
• CPC Class Codes: G02B 27/1026 for use with reflective spatial light modulators
• CPC Class Codes: G02B 27/142 Coating structures, e.g. thin films multilayers
• CPC Class Codes: G02B 27/145 having sequential partially reflecting surfaces
• CPC Class Codes: G02B 5/285 comprising deposited thin solid films G02B5/281 - G02B5/289 take precedence; multilayered film filters for fibre optic multiplexing G02B6/29361
• CPC Class Codes: G02B 7/008 with means for compensating for changes in temperature or for controlling the temperature; thermal stabilisation

Abstract

A dichroic film formed on a prism base member contains 10% by volume or more of a high-thermal-conductivity substance having a thermal conductivity of 20 W/mK or more at a temperature of 300 K. Preferably, the dichroic film is composed of high- and low-refractive-index layers laid alternately on one another, and the low-refractive-index layers contain 20% by volume or more of the high-thermal-conductivity substance. For lower angle-of-incidence dependence and higher light use efficiency, preferably, the following conditions: N_L ≧1.58 and N_H/N_L≧1.33, where N_L represents the refractive index of the low-refractive-index layers, and N_H represents the refractive index of the high-refractive-index layers.

Claims

1. A prism unit that separates white light into light of different wavelength bands and that integrates light of different wavelength bands into light traveling along a same optical path, the prism unit comprising:

a TIR prism having a side surface for totally reflecting input light, and

a color separation/integration optical system for separating input light, reflected by the TIR prism, and traveling along an input optical path, into light of three different colors, then integrating the separated light of the three different colors into light traveling along a same output optical path, and then outputting the integrated light as output light toward the TIR prism, the input optical path being different from the output optical path;

the color separation/integration optical system including;

a first prism having a first prism base member and a first dichroic film formed on the first prism base member,

a second prism having a second prism base member and a second dichroic film formed on the second prism base member,

and a third prism having a third prism base member,

the first dichroic film being disposed to face the second prism, the second dichroic film being disposed to face the third prism,

at least one of the first and second dichroic films containing 10% by volume or more of a high-thermal-conductivity substance having a thermal conductivity of 20 W/mK or more at a temperature of 300 K, and

the prism unit permitting a luminous flux of 15 000 lumens or more to pass therethrough.

2. The prism unit of claim 1, wherein the high-thermal-conductivity substance is Al₁₂O₃.

3. The prism unit of claim 1, wherein the first and second dichroic films each include high-refractive-index layers and low-refractive-index layers laid alternately on one another, the low-refractive-index layers and high-refractive-index layers fulfilling the following conditions:

N_L≧

1.58 

 

(1)

N_H/N_L≧

1.33 

 

(2)

where

N_L represents a refractive index of the low-refractive-index layers; and

N_H represents a refractive index of the high-refractive-index layers.

4. The prism unit of claim 3, wherein variation of a cut-off frequency at which a transmittance of 50% is obtained 1 nm or less within a humidity range from 0% to 95% and within a temperature range of ±

25°

C.

5. The prism unit of claim 4, wherein, for each of the dichroic films, an air gap layer is provided adjacent thereto.

6. The prism unit of claim 5, wherein a mean absorptance of every 40 mm thickness of the prism base member in a wavelength range from 400 nm to 800 nm is 0.5% or less.

7. The prism unit of claim 6, wherein the high-thermal-conductivity substance is Al₂O₃, either the first or second dichroic film reflecting red light and containing 50% by volume or more of Al₂O₃.

8. The prism unit of claim 7, wherein the high-thermal-conductivity substance is Al₂O₃, either the first or second dichroic film reflecting blue light and containing 30% by volume or more of Al₂O₃.

9. The prism unit of claim 1, wherein variation of a cut-off frequency at which a transmittance of 50% is obtained 1 nm or less within a humidity range from 0% to 95% and within a temperature range of ±

25C.

10. The prism unit of claim 1, wherein, for each of the dichroic films, an air gap layer is provided adjacent thereto.

11. The prism unit of claim 1, wherein a mean absorptance of every 40 mm thickness of the prism base member in a wavelength range from 400 nm to 800 nm is 0.5% or less.

12. The prism unit of claim 1, wherein the high-thermal-conductivity substance is Al₁₂O₃, either the first or second dichroic film reflecting red light and containing 50% by volume or more of Al₁₂O₃.

13. The prism unit of claim 1, wherein the high-thermal-conductivity substance is Al₂O₃, either the first or second dichroic film reflecting blue light and containing 30% by volume or more of Al₂O₃.

14. An image projection apparatus comprising:

a light source for emitting white light;

the prism unit according to claim 1;

a first image display device that modulates a first light having a first wavelength band from the prism unit and that reflects the modulated first light to the prism unit;

a second image display device that modulates a second light having a second wavelength band from the prism unit and that reflects the modulated second light to the prism unit;

a third image display device that modulates a third light having a third wavelength band from the prism unit and that reflects the modulated third light to the prism unit; and

a projection optical system that projects onto a projection surface that modulated lights integrated by the prism unit.