Drive method for production machine

• US 7,519,450 B2
• Filed: 07/07/2005
• Issued: 04/14/2009
• Est. Priority Date: 07/09/2004
• Status: Active Grant

• Current Assignee: Nissei Plastic Industrial Co., Ltd.
• Original Assignee: Nissei Plastic Industrial Co., Ltd.
• Inventors: Unno, Yoshimoto, Yamaura, Hiroshi
• Primary Examiner(s): DeCady; Albert
• Assistant Examiner(s): Kasenge; Charles R
• Application Number:
  US11/175,328
• Publication Number:
  US 20060006565A1
• Time in Patent Office: 1,377 Days
• Field of Search: 700/200, 700/204, 264/40.1, 264/328.1, 425/135, 425/149, 425/145, 425/150
• US Class Current: 700/200
• CPC Class Codes: B29C 2945/76006 Pressure
• CPC Class Codes: B29C 2945/76033 Electric current or voltage
• CPC Class Codes: B29C 2945/76066 Time
• CPC Class Codes: B29C 2945/76083 Position
• CPC Class Codes: B29C 2945/76387 Mould closing
• CPC Class Codes: B29C 2945/76434 Parameter setting
• CPC Class Codes: B29C 2945/76498 Pressure
• CPC Class Codes: B29C 2945/76545 Flow rate
• CPC Class Codes: B29C 2945/76605 rotational movement
• CPC Class Codes: B29C 2945/76785 hydraulic fluids
• CPC Class Codes: B29C 45/7666 of power or energy, e.g. integral function of force

Abstract

An actuator is driven by use of a power drive source, while drive output of the power drive source is switched among a plurality of different drive outputs. Values of a physical quantity regarding an operation state of the actuator and a physical quantity regarding energy consumption corresponding to the operation state are detected. One of the drive outputs is selected on the basis of the detected values and in accordance with a predetermined selection method, and the actuator is driven with the selected drive output.

Claims

1. A drive method for a production machine adapted to drive an actuator of the production machine by use of a power drive source, the method comprising the steps of:

driving the actuator by use of the power drive source, while switching drive output of the power drive source among a plurality of different drive outputs;

detecting values of at least a physical quantity regarding an operation state of the actuator and a physical quantity regarding energy consumption corresponding to the operation state;

selecting one of the drive outputs on the basis of the detected values and in accordance with a predetermined selection method; and

driving the actuator with the selected drive output; and

wherein the power drive source is a hydraulic drive source, and the actuator is a hydraulic actuator driven by the hydraulic drive source,

wherein the step of detecting values of the physical quantities includes performing detection processing in response to selection of a detection mode,

wherein the detection mode is selected by use of an output selection screen displayed on a display, and

wherein at least an electricity saving ratio with respect to electricity consumption at the time of the maximum drive output is displayed on the output selection screen.

2. A drive method for a production machine according to claim 1, wherein the actuator is driven under the condition that it operates properly.

3. A drive method for a production machine according to claim 1, wherein the step of detecting values of the physical quantities includes retrieving values of the physical quantities which are previously set through performance of detection processing under standard conditions before shipment of the production machine from a plant.

4. A drive method for a production machine according to claim 1, wherein the predetermined selection method includes displaying the detected values on a display by use of a selection screen, and selecting one of the drive outputs by use of the selection screen.

5. A drive method for a production machine according to claim 1, wherein the predetermined selection method includes automatically selecting one of the drive outputs on the basis of the detected values and a previously set predetermined selection condition.

6. A drive method for a production machine according to claim 1, wherein the physical quantity regarding the operation state is time.

7. A drive method for a production machine according to claim 1, wherein the physical quantity regarding energy consumption is motor current.

8. A drive method for a production machine according to claim 1, wherein the production machine is an injection molding machine.

9. A drive method for a production machine adapted to drive an actuator of the production machine by use of a power drive source, the method comprising the steps of:

driving the actuator by use of the power drive source, while switching drive output of the power drive source among a plurality of different drive outputs;

detecting values of at least a physical quantity regarding an operation state of the actuator and a physical quantity regarding energy consumption corresponding to the operation state;

selecting one of the drive outputs on the basis of the detected values and in accordance with a predetermined selection method; and

driving the actuator with the selected drive output;

wherein the step of detecting values of the physical quantities includes performing detection processing in response to selection of a detection mode selected by use of an output selection screen displayed on a display; and

wherein at least an electricity saving ratio with respect to electricity consumption at the time of the maximum drive output is displayed on the output selection screen.

10. A drive method for a production machine according to claim 9, wherein the actuator is driven under the condition that it operates properly.

11. A drive method for a production machine according to claim 9, wherein the step of detecting values of the physical quantities includes retrieving values of the physical quantities which are previously set through performance of detection processing under standard conditions before shipment of the production machine from a plant.

12. A drive method for a production machine according to claim 9, wherein the predetermined selection method includes displaying the detected values on a display by use of a selection screen, and selecting one of the drive outputs by use of the selection screen.

13. A drive method for a production machine according to claim 9, wherein the predetermined selection method includes automatically selecting one of the drive outputs on the basis of the detected values and a previously set predetermined selection condition.

14. A drive method for a production machine according to claim 9, wherein the physical quantity regarding the operation state is time.

15. A drive method for a production machine according to claim 9, wherein the physical quantity regarding energy consumption is motor current.

16. A drive method for a production machine according to claim 9, wherein the production machine is an injection molding machine.