Series wiring of highly reliable light sources

• US 7,524,085 B2
• Filed: 10/29/2004
• Issued: 04/28/2009
• Est. Priority Date: 10/31/2003
• Status: Active Grant

• Current Assignee: Phoseon Technology, Inc.
• Original Assignee: Phoseon Technology, Inc.
• Inventors: Bedson, Jon R., McNeil, Thomas R., Owen, Mark D.
• Primary Examiner(s): Sember; Thomas M
• Application Number:
  US10/577,513
• Publication Number:
  US 20070030678A1
• Time in Patent Office: 1,642 Days
• Field of Search: 362/249, 362/250, 362/252, 362/800, 362/391, 362/225, 313/500, 313/505, 313/512, 315/192, 315/193, 315/291, 315/294, 315/185.R, 315/122, 315/247, 315/312, 315/185.S, 315/200.R, 257/98, 257/99, 257/100
• US Class Current: 362/249.05
• CPC Class Codes: H05B 31/50 specially adapted for ac
• CPC Class Codes: H05B 45/00 Circuit arrangements for operating light-emitting diodes [LED]
• CPC Class Codes: H05B 45/40 Details of LED load circuits
• CPC Class Codes: H05B 45/52 in a parallel array of LEDs
• CPC Class Codes: Y10S 362/80 Light emitting diode

Abstract

The light array of this invention includes a number of columns and rows of LED'"'"'s connected in a series/parallel combination. The series parallel combinations effectively optimize the impedance, accommodate failure rate, facilitate light mixing, provide a means of imbedding redundancy, and common cathodes or anodes. This arrangement provides a superior light source for consumer, industrial and specialty markets in respect to mean time between failure, process control, radiant intensity, wavelength mixing, power requirements and other characteristics of the light source. Each column includes a number of rows of plural LED'"'"'s. The LED'"'"'s in each row are wired in series and each column is wired in parallel so that if one LED fails only the LED'"'"'s connected in series with the failed LED will also fail. There is redundancy in the circuit as well as the arrays so that if there are failures different current carrying elements or different series LEDS will automatically by powered on. The array may be connected in series with one or more LED arrays to form a module. Multiple modules may be connected in series with other multiple modules.

Claims

1. A lighting device, comprising:

an array of LEDs consisting of plural columns and rows, wherein each row of LEDs in each column is connected in series and each column is connected in parallel;

a low equivalent series resistance capacitor electrically connected to the array of LEDs; and

a metal-oxide semiconductor field-effect transistor (MOSFET) electrically connected in series with the array of LEDs, the MOSFET arranged to act as a switch to the capacitor.

2. The lighting device of claim 1, wherein the LED array is connected in series to one or more LED arrays to form a module.

3. The lighting device of claim 1, wherein each column in the LED array contains at least one row of one or more LED'"'"'s.

4. The lighting device of claim 3, wherein each column in the LED array contains at least two or more rows of LED'"'"'s.

5. The lighting device of claim 4, wherein the LED array contains at least two or more columns.

6. The lighting device of claim 1, wherein the LED'"'"'s connected in series are supplied with the same amount of current so that each LED emits the same brightness.

7. The lighting device of claim 1, wherein each of the two or more LED'"'"'s in each column is also supplied with the same amount of current so that each column emits the same brightness.

8. The lighting device 3, wherein each module is connected in series to one or more modules.

9. The lighting device 3, wherein each module is connected in parallel to one or more modules.

10. A method of operating a lighting device, comprising:

charging a capacitor to a voltage at least three times higher than an operating voltage of an LED using an input DC power level;

periodically switching on a metal oxide semiconductor field effect transistor (MOSFET) to create a current in the LED; and

generating a peak optical output int he LED, the peak optical output being a multiple of the DC power level and is generated while the MOSFET is on.

11. The method of claim 10, wherein the charging further comprises using a full-wave bridge rectifier circuit.

12. The method of claim 10, wherein charging a capacitor comprises charging a low-ESR capacitor to a voltage that is substantially higher than the low-current operating voltage of the LED.

13. The method of claim 12, wherein periodically switching on a MOSFET comprises switching on a MOSFET placed in series with the LED.