Respiratory suction catheter assembly

• US 7,527,058 B2
• Filed: 06/14/2006
• Issued: 05/05/2009
• Est. Priority Date: 06/14/2006
• Status: Expired due to Fees

• Current Assignee: Iapyx Medical, Inc., Medical Device Group Incorporated (World Am, Inc.)
• Original Assignee: Medical Device Group Incorporated (World Am, Inc.)
• Inventors: Wright, Clifford A., Eisele, Robert F.
• Primary Examiner(s): Douglas; Steven O
• Application Number:
  US11/424,200
• Publication Number:
  US 20070293812A1
• Time in Patent Office: 1,056 Days
• Field of Search: 128/200.26, 128/207.14, 128/912, 128/207.16
• US Class Current: 128/207.14
• CPC Class Codes: A61M 16/0463 combined with suction tubes, catheters or the like; Outside connections
• CPC Class Codes: A61M 2025/0019 Cleaning catheters or the like, e.g. for reuse of the device, for avoiding replacement

Abstract

A closed suction catheter includes a valve assembly and a manifold. A catheter tube is attached to the valve assembly and slidably secured within the manifold. The closed suction catheter may include one or more features for promoting an effective, safe, and efficient process for suctioning mucus and other fluids from a patient'"'"'s lungs, and for cleaning the various components of the catheter system. For example, the closed suction catheter may include a tube wiper having a reinforced leading ridge and/or an internal ledge for efficiently wiping the catheter tube. The valve assembly may include a locking mechanism having a slider unit, a cam arm, and/or ribs that engage openings in the slider unit for maintaining a valve stem in proper alignment and an actuator on the valve assembly in a locked position. The closed suction catheter may include several other features, as well.

Claims

1. A suction catheter, comprising:

a valve assembly;

a manifold;

a catheter tube attached to the valve assembly and slidably secured within the manifold; and

a tube wiper on an exterior surface of the catheter tube, with the tube wiper comprising;

a wiper body including a leading ridge for wiping the exterior surface of the catheter tube, wherein the leading ridge is reinforced by a plurality of ribs; and

a ledge on an inner surface of the wiper body for wiping the exterior surface of the catheter tube.

2. The suction catheter of claim 1 wherein the tube wiper further includes a base ring at a lower end of the wiper body.

3. The suction catheter of claim 2 wherein a recess is formed within the base ring for mating with an O-ring.

4. The suction catheter of claim 1 wherein the valve assembly comprises:

a valve body;

a valve stem within the valve body;

a button for actuating the valve stem; and

a locking mechanism for maintaining the button in a locked position.

5. The suction catheter of claim 4 wherein the locking mechanism comprises:

a cam arm;

a slider unit movable along the valve body between a locked position, in which the slider unit deflects the cam arm into engagement with the valve body to prevent movement of the valve stem, and an unlocked position.

6. The suction catheter of claim 5 wherein the locking mechanism further comprises at least one rib on the valve body configured to engage corresponding openings on the slider unit for maintaining the slider unit in the locked and unlocked positions.

7. The suction catheter of claim 1 further comprising a lavage housing connected to the manifold, wherein the tube wiper is contained within the lavage housing.

8. The suction catheter of claim 7 further comprising a cleaning shield secured within the lavage housing and surrounding the wiper body, wherein the cleaning shield includes a plurality of slots for providing a fluid flow path to the wiper body.

9. The suction catheter of claim 7 further comprising a catheter guide in fluid communication with the lavage housing, wherein the catheter guide includes at least one split for providing a fluid flow path from an interior of the manifold to an interior of the catheter guide.

10. The suction catheter of claim 7 further comprising a poppet valve for providing fluid into the lavage housing, wherein the poppet valve includes a plurality of ridges on an outer surface thereof for directing fluid that flows around the poppet valve into the lavage housing.

11. The suction catheter of claim 1 further comprising:

a lavage housing connected to the manifold;

a cleaning shield secured within the lavage housing; and

a catheter guide in fluid communication with the lavage housing;

wherein the lavage housing, the cleaning shield, and the catheter guide are engaged with one another via keyways, such that the lavage housing, the cleaning shield, and the catheter guide do not rotate relative to one another.

12. The suction catheter of claim 1 further comprising a sheath connected to the valve assembly and the manifold and surrounding a portion of the catheter tube located between the valve assembly and the manifold.

13. The suction catheter of claim 1 further comprising a flexible tube rotatably connected to the manifold, wherein the flexible tube is configured for coupling to a ventilator.

14. A suction catheter, comprising:

a manifold;

a catheter tube including a first end movably secured within the manifold; and

a valve assembly attached to a second end of the catheter tube, with the valve assembly comprising;

a valve body;

a valve stem within the valve body;

an actuator for moving the valve stem; and

a locking mechanism for maintaining the actuator in a locked position, wherein the locking mechanism comprises;

a cam arm;

a slider unit movable along the valve body between a locked position, in which the slider unit forces the cam arm into engagement with the valve body to prevent movement of the valve stem, and an unlocked position.

15. The suction catheter of claim 14 wherein the slider unit includes at least one step on an upper surface thereof configured to engage a corresponding groove in the actuator for maintaining the actuator in the locked position.

16. The suction catheter of claim 14 wherein the valve body includes at least one outwardly projecting rib configured to engage corresponding openings on the slider unit for maintaining the slider unit in the locked and unlocked positions.

17. The suction catheter of claim 14 wherein the valve body includes at least one outwardly projecting ledge located below the slider unit to inhibit downward movement of the slider unit when the locking mechanism is in the locked position.

18. The suction catheter of claim 14 wherein the valve stem includes a barb portion for connection with a suction source.

19. The suction catheter of claim 14 further comprising an intake on the catheter tube including an outlet port and an exit port for releasing air, with the exit port oriented at approximately 90°

to the outlet port.

20. A suction catheter, comprising:

valve means for providing suctioning force through the catheter;

a manifold;

a catheter tube attached to the valve means and movably secured within the manifold;

a tube wiper on an exterior surface of the catheter tube, with the tube wiper comprising;

primary wiping means located on an exterior of the tube wiper for wiping the exterior surface of the catheter tube; and

secondary wiping means protruding radially inwardly relative to the primary wiping means from an interior surface of the tube wiper for wiping the exterior surface of the catheter tube.

21. The suction catheter of claim 20 further comprising reinforcing means on the primary wiping means for providing structural support to the primary wiping means.

22. A suction catheter, comprising:

a valve assembly;

a manifold;

a catheter tube attached to the valve assembly and slidably secured within the manifold;

a tube wiper on an exterior surface of the catheter tube, including an external primary wiper and an internal secondary wiper;

wherein the valve assembly comprises;

a valve body;

a valve stem within the valve body; and

a locking mechanism comprising;

a cam arm;

a slider unit movable along the valve body between a locked position, in which the slider unit forces the cam arm into engagement with the valve body to prevent movement of the valve stem, and an unlocked position.