Mailpiece container for stacking mixed mail and method for stacking mail therein

• US 7,527,261 B2
• Filed: 07/13/2006
• Issued: 05/05/2009
• Est. Priority Date: 07/13/2006
• Status: Active Grant

• Current Assignee: Lockheed Martin Corporation (Martin Marietta Corporation)
• Original Assignee: Lockheed Martin Corporation (Martin Marietta Corporation)
• Inventors: Stemmle, Denis J.
• Primary Examiner(s): Mackey; Patrick H
• Assistant Examiner(s): CICCHINO, PATRICK D
• Application Number:
  US11/487,203
• Publication Number:
  US 20080012211A1
• Time in Patent Office: 1,027 Days
• Field of Search: 271204-207, 271/2, 271/198, 271/307, 271/900, 198/470.1, 198/475.1, 198/803.7, 198/803.9, 198/803.14, 270/52.14, 294/116
• US Class Current: 271/204
• CPC Class Codes: B07C 3/008 Means for collecting objects, e.g. containers for sorted mail items pile receivers in general B65H31/00
• CPC Class Codes: B65H 2301/323 Hanging
• CPC Class Codes: B65H 2301/4212 of articles substantially horizontal
• CPC Class Codes: B65H 2301/422548 filling or loading process
• CPC Class Codes: B65H 2301/422615 from opposite part-support elements, e.g. operated simultaneously
• CPC Class Codes: B65H 2405/55 Rail guided gripping means running in closed loop, e.g. without permanent interconnecting means
• CPC Class Codes: B65H 2801/78 Mailing systems
• CPC Class Codes: B65H 29/003 by grippers B65H29/02 takes precedence
• CPC Class Codes: B65H 31/10 and applied at the top of the pile
• CPC Class Codes: B65H 31/22 removable or interchangeable
• CPC Class Codes: B65H 31/3018 from opposite part-support elements, e.g. operated simultaneously
• CPC Class Codes: B65H 31/34 Apparatus for squaring-up piled articles

Abstract

A system is provided for stacking mail having an escort assembly for handling each mailpiece. The system comprises a containment device, a transport mechanism and a detachment mechanism. The containment device includes a base, vertical walls extending from the base and an open end for accepting the mailpieces therein. The containment device, furthermore, has a slot formed in at least one of the vertical walls thereof. The transport mechanism includes first and second transport segment, the first transport segment conveying escort assemblies and respective mailpieces over an open end of the containment device and the second transport segment lowering the escort assemblies and respective mailpieces into the open end of the containment device. The transport mechanism furthermore aligns the edges of the mailpieces along one of the vertical walls of the containment device and positions the escort assembly through the slot of the containment device. The detachment mechanism is operative to release the mailpieces from the respective escort assembly and move the escort assemblies through the slot of the containment device.

Claims

1. A system for stacking mail having an escort assembly for handling each mailpiece, comprising:

a containment device having a base, vertical walls extending from the base and an open end for accepting the mailpieces therein;

the containment device having a slot formed in at least one of the vertical walls thereof,

a transport mechanism having a first and second transport segments, the first transport segment for conveying escort assemblies and respective mailpieces over an open end of the containment device;

the second transport segment for lowering the escort assemblies and respective mailpieces into the open end of the containment device such that an edge of the mailpieces is aligned along one of the vertical walls of the containment device and a portion of the escort assembly extends through the slot of the containment device;

a detachment mechanism operative to release the mailpieces from the respective escort assembly and move the escort assemblies through the slot of the containment device.

2. The system according to claim 1 wherein the first transport segment is linear to effect parallel alignment of the mailpieces in a first plane and the second transport segment is arcuate to effect change in the orientation of the mailpieces to a second plane.

3. The system according to claim 1 wherein the first and second planes define an angle between about sixty degrees (60°

) to about one hundred and twenty degrees (120°

).

4. The system according to claim 1 wherein the slot is formed in the vertical wall aligning the mailpieces.

5. The system according to claim 1 wherein the containment device is a transport container for delivering mailpieces along a delivery route.

6. The system according to claim 1 wherein the containment device is an interim container for depositing mailpieces in a transport container.

7. The system according to claim 6 wherein the interim container includes at least one pivotable base mechanism, an actuator for pivoting the base mechanism from a closed to an open position, and a controller for issuing an input command to the actuator for moving the base to an open position to deposit the mailpieces from the interim container to the transport container.

8. The system according to claim 1 wherein the escort assembly is a clamp assembly.

9. The system according to claim 8 wherein the detachment mechanism includes a cam mechanism having a cam surface for separating the jaws of the clamp assembly prior to moving the clamp assembly through the slot.

10. The system according to claim 2 further including a mechanism for positioning the containment device relative to the detachment mechanism to minimize the vertical distance from the escort assembly to the top of the cumulating stack.

11. The system according to claim 10 further comprising a processor, responsive to mailpiece thickness data, for controlling the descent rate of the positioning mechanism as a function of the cumulative mailpiece thickness.