Medication infusion and aspiration system and method

• US 7,527,608 B2
• Filed: 07/30/2004
• Issued: 05/05/2009
• Est. Priority Date: 08/12/2002
• Status: Expired due to Fees

• Current Assignee: LMA North America Incorporated (Teleflex Incorporated)
• Original Assignee: LMA North America Incorporated (Teleflex Incorporated)
• Inventors: Mason, Jeffrey T.
• Primary Examiner(s): Sirmons; Kevin C
• Assistant Examiner(s): MOULTON, ELIZABETH ROSE
• Application Number:
  US10/909,157
• Publication Number:
  US 20070078377A1
• Time in Patent Office: 1,740 Days
• Field of Search: 604131-135, 604151-153, 604/246, 604 65- 67, 604/892.1, 604/6.11, 4174772-47714
• US Class Current: 604/151
• CPC Class Codes: A61M 1/684 bellows-type
• CPC Class Codes: A61M 1/72 Cassettes forming partially or totally the fluid circuit
• CPC Class Codes: A61M 1/77 Suction-irrigation systems aspiration tips supplying fluids A61M1/85; specific for negative pressure wound therapy A61M1/92; combined with tracheal tubes A61M16/0463
• CPC Class Codes: A61M 1/85 with gas or fluid supply means, e.g. for supplying rinsing fluids or anticoagulants for negative pressure wound therapy A61M1/92, A61M1/94; combined with tracheal tubes A61M16/0463; dental instruments with combined rinsing and aspirating A61C17/0208
• CPC Class Codes: A61M 2205/123 with incorporated reservoirs
• CPC Class Codes: A61M 2205/18 with alarm
• CPC Class Codes: A61M 2205/6045 having complementary physical shapes for indexing or registration purposes
• CPC Class Codes: A61M 3/0201 Cassettes therefor
• CPC Class Codes: A61M 5/1413 Modular systems comprising interconnecting elements
• CPC Class Codes: A61M 5/14232 Roller pumps
• CPC Class Codes: A61M 5/16831 Monitoring, detecting, signalling or eliminating infusion flow anomalies low-level float-valves causing cut-off A61M5/40; indicating or recording presence, absence or direction of flow in general G01P13/0066

Abstract

A medication infusion system may include a controller and a reservoir module including a reservoir containing medication to be delivered to an internal wound site via the controller. The controller may have a peristaltic pump driven by a motor to urge medication to flow toward the internal wound site. The controller and the reservoir module may each have a mating surface oriented such that the reservoir module can slide into engagement with the controller along a direction parallel to an axis of rotation of the motor. The mating surfaces may have features such as dovetails that facilitate secure assembly and retention. A reservoir module may include only a single reservoir for infusion, or two separate reservoirs for infusion and aspiration. One single controller may be capable of mating with either type of reservoir module to provide only infusion, or infusion combined with aspiration, as desired.

Claims

1. A system for percutaneous infusion of an internal wound site, the system comprising:

a first reservoir contained by a rigid housing, wherein the first reservoir is shaped to contain a first fluid;

a controller comprising a motor and a peristaltic pump driven by the motor to urge the first fluid toward the internal wound site, the motor having an axis of rotation;

a tube configured to engage the peristaltic pump to convey the first fluid, wherein the tube is coupled to the rigid housing at two locations along a length of the tube; and

a catheter configured to convey the first fluid from the tube to the internal wound site and to infuse the first fluid into the internal wound site;

wherein, in response to motion of the first reservoir along an attachment plane, the first reservoir is attachable to the controller to position the first reservoir alongside the motor;

wherein the attachment plane is substantially parallel to at least one of the axis of rotation and an output shaft coupled to the motor to drive a pump.

2. The system of claim 1, wherein the controller further comprises a mating surface parallel to the attachment plane, wherein the first reservoir is coupled to a mating surface shaped to mate with the mating surface of the controller, wherein each of the mating surfaces has a generally planar shape.

3. The system of claim 2, wherein the mating surface of the controller extends alongside the motor and is oriented substantially parallel to the axis of rotation.

4. The system of claim 3, wherein the mating surface of the controller has a dovetail feature shaped to mate with a dovetail feature of the mating surface coupled to the first reservoir in response to sliding of the mating surfaces against each other to restrict withdrawal of the mating surfaces from each other along a direction generally perpendicular to the axis of rotation.

5. The system of claim 4, wherein the dovetail feature of one of the mating surfaces comprises a central plateau having two flared edges, wherein the dovetail feature of the other of the mating surfaces comprises a central recess shaped to receive the central plateau in interlocking fashion.

6. The system of claim 5, wherein each of the central plateau and the central recess tapers along the attachment plane such that clearance between the central plateau and the central recess decreases as the first reservoir moves toward a fully interlocked position with respect to the controller.

7. The system of claim 6, wherein one of the mating surfaces comprises a locking recess and the other of the mating surfaces comprises a nub shaped to slide into engagement with the locking recess to keep the first reservoir in the fully interlocked position with respect to the controller until a threshold level of force is applied to remove the nub from engagement with the locking recess.

8. The system of claim 1, wherein the peristaltic pump comprises a plurality of rotors that rotate about the axis to urge the first fluid to move through the tube.

9. The system of claim 8, wherein the tube is routed tightly about the rotors such that tension in the tube causes opposing sides of the tube to press against each other proximate each of the rotors to impede flow of the first fluid past the rotors.

10. The system of claim 8, wherein the peristaltic pump is configured to deliver a bolus of the first fluid to the internal wound site at a gage pressure of at least ten psi.

11. The system of claim 8, wherein the controller further comprises a blockage sensor that measures preferential distention of the tube along a direction perpendicular to the tube to determine whether the tube is blocked.

12. The system of claim 1, further comprising a second reservoir shaped to contain a second fluid, wherein the controller is further configured to aspirate the internal wound site by urging the second fluid into the second reservoir from the internal wound site.

13. A system for percutaneous infusion of an internal wound site, the system comprising:

a motor operable to urge a first fluid from a first reservoir through a tube toward the internal wound site, the motor having an axis of rotation; and

a mating surface extending alongside the motor, to receive a rigid housing containing the first reservoir in response to motion of the rigid housing along an attachment plane substantially parallel to at least one of the axis of rotation and an output shaft coupled to the motor to drive a pump;

wherein the motor is further operable to urge a second fluid from the internal wound site to a second reservoir;

wherein the tube is configured to engage the pump to convey the first fluid, wherein the tube is coupled to the rigid housing at two locations along a length of the tube.

14. The system of claim 13, wherein the mating surface has a generally planar shape.

15. The system of claim 14, wherein the mating surface has a dovetail feature shaped to mate with a dovetail feature of a mating surface of the rigid housing in response to sliding of the mating surfaces against each other to restrict withdrawal of the mating surfaces from each other along a direction generally perpendicular to the axis of rotation.

16. The system of claim 15, wherein the dovetail feature of one of the mating surfaces comprises a central plateau having two flared edges, wherein the dovetail feature of the other of the mating surfaces comprises a central recess shaped to receive the central plateau in interlocking fashion.

17. The system of claim 13, wherein the pump comprises a peristaltic pump driven by the motor, the peristaltic pump comprising a plurality of rotors that rotate about the axis to urge the first fluid to move through the tube.

18. The system of claim 17, wherein the tube is routed tightly about the rotors such that tension in the tube causes opposing sides of the tube to press against each other proximate each of the rotors to impede flow of the first fluid past the rotors.

19. The system of claim 17, wherein the peristaltic pump is configured to deliver a bolus of the first fluid to the internal wound site at a gage pressure of at least ten psi.

20. The system of claim 17, wherein the controller further comprises a blockage sensor that measures preferential distention of the tube along a direction perpendicular to the tube to determine whether the tube is blocked.

21. A system for percutaneous infusion of an internal wound site, the system comprising:

a first reservoir module comprising a first reservoir connectable to supply a first fluid to the internal wound site, and a rigid housing shaped to retain the first reservoir exclusively of any other reservoir connectable to provide fluid communication with the internal wound site;

a second reservoir module comprising a first reservoir connectable to supply the first fluid to infuse the internal wound site, and a second reservoir connectable to receive a second fluid aspirated from the internal wound site;

a controller matable to either of the first and second reservoir modules exclusively of the other of the first and second reservoir modules such that the controller is able to urge the first fluid to flow toward the internal wound site, wherein the controller comprises a pump; and

a tube configured to engage the pump to convey the first fluid, wherein the tube is coupled to the rigid housing at two locations along a length of the tube.

22. The system of claim 21, wherein the controller comprises a mating surface, wherein the second reservoir module further comprises a second reservoir retainer shaped to retain the first and second reservoirs of the second reservoir module, wherein each of the first and second reservoir modules comprises a mating surface matable with the mating surface of the controller.

23. The system of claim 22, wherein the pump is driven by a motor to urge the first fluid to flow toward the internal wound site, the motor having an axis of rotation, wherein the mating surface of the controller extends generally parallel to the axis of rotation, alongside the motor, to receive the mating surface of either of the first and second reservoir retainers in response to motion of the mating surface of either of the first and second reservoir retainers along an attachment plane substantially parallel to at least one of the axis of rotation and an output shaft coupled to the motor to drive the pump.

24. The system of claim 23, wherein the mating surface of the controller has a dovetail feature shaped to mate with a dovetail feature of the mating surfaces of each of the first and second reservoir modules in response to sliding of the mating surfaces against each other to restrict withdrawal of the mating surfaces from each other along a direction generally perpendicular to the axis of rotation.

25. The system of claim 21, wherein the pump comprises a peristaltic pump comprising a plurality of rotors that are rotatable to urge the first fluid to move through the tube leading toward the internal wound site.

26. The system of claim 25, wherein the controller comprises a second pump operable to urge the second fluid to move into the second reservoir.

27. The system of claim 21, wherein the first reservoir retainer comprises a cavity sized to slidably receive the first reservoir of the first reservoir module such that the first reservoir substantially fills the cavity, wherein, aside from the cavity, the first reservoir retainer is sufficiently solid to be incapable of receiving any other reservoir connectable to provide fluid communication with the internal wound site.

28. The system of claim 21, wherein the second reservoir module comprises a second reservoir retainer having a first cavity sized to slidably receive the first reservoir of the second reservoir module, and a second cavity sized to slidably receive the second reservoir of the second reservoir module.

29. A system for percutaneous infusion of an internal wound site, the system comprising:

a reservoir module comprising a substantially rigid mating surface and a first reservoir contained by a rigid housing, wherein the first reservoir is shaped to contain a first fluid;

a controller comprising a motor and a peristaltic pump driven by the motor to urge the first fluid toward the internal wound site, the motor having an axis of rotation, the controller further comprising a mating surface having a generally planar shape substantially parallel to the axis of rotation; and

a tube configured to engage the peristaltic pump to convey the first fluid, wherein the tube is coupled to the rigid housing at two locations along a length of the tube;

wherein the mating surface of the controller is shaped to receive the mating surface of the reservoir module in response to motion of the reservoir module along an attachment plane substantially parallel to at least one of the axis of rotation and an output shaft coupled to the motor to drive the peristaltic pump to position the first reservoir alongside the motor.

30. The system of claim 29, wherein the mating surface of the controller has a dovetail feature shaped to mate with a dovetail feature of the mating surface of the reservoir module in response to sliding of the mating surfaces against each other to restrict withdrawal of the mating surfaces from each other along a direction generally perpendicular to the axis of rotation, wherein the dovetail feature of one of the mating surfaces comprises a central plateau having two flared edges, wherein the dovetail feature of the other of the mating surfaces comprises a central recess shaped to receive the central plateau in interlocking fashion.

31. The system of claim 30, wherein each of the central plateau and the central recess tapers along the attachment plane such that clearance between the central plateau and the central recess decreases as the first reservoir moves toward a fully interlocked position with respect to the controller, wherein one of the mating surfaces comprises a locking recess and the other of the mating surfaces comprises a nub shaped to slide into engagement with the locking recess to keep the first reservoir in the fully interlocked position with respect to the controller until a threshold level of force is applied to remove the nub from engagement with the locking recess.

32. The system of claim 29, wherein the peristaltic pump comprises a plurality of rotors that rotate about the axis to urge the first fluid to move through the tube leading toward the internal wound site, wherein the tube is routed tightly about the rotors such that tension in the tube causes opposing sides of the tube to press against each other proximate each of the rotors to impede flow of the first fluid past the rotors.

33. The system of claim 32, wherein the peristaltic pump is configured to deliver a bolus of the first fluid to the internal wound site at a gage pressure of at least ten psi.

34. The system of claim 32, wherein the controller further comprises a blockage sensor that measures preferential distention of the tube along a direction perpendicular to the tube to determine whether the tube is blocked.

35. The system of claim 29, wherein the reservoir module further comprises a second reservoir shaped to contain a second fluid, wherein the controller is further configured to aspirate the internal wound site by urging the second fluid into the second reservoir from the internal wound site.