Apparatus and method for infrared imaging with performance algorithm

• US 7,528,372 B2
• Filed: 10/03/2006
• Issued: 05/05/2009
• Est. Priority Date: 10/19/2005
• Status: Active Grant

• Current Assignee: Computational Systems Incorporated (Emerson Electric Company)
• Original Assignee: CSI Technology Incorporated (Emerson Electric Company)
• Inventors: Garvey, Raymond E. III, Skeirik, Robert Darrell
• Primary Examiner(s): Porta; David P
• Assistant Examiner(s): Kim; Kiho
• Application Number:
  US11/424,361
• Publication Number:
  US 20070087311A1
• Time in Patent Office: 945 Days
• Field of Search: 250/330
• US Class Current: 250/330
• CPC Class Codes: G01J 5/00 Radiation pyrometry, e.g. infrared or optical thermometry
• CPC Class Codes: G01J 5/025 Interfacing a pyrometer to an external device or network; User interface
• CPC Class Codes: G01J 5/0265 Handheld, portable ear thermometers G01J5/049
• CPC Class Codes: G01J 5/07 Arrangements for adjusting the solid angle of collected radiation, e.g. adjusting or orienting field of view, tracking position or encoding angular position optical collimating elements G01J5/0806
• CPC Class Codes: G01J 5/0859 Sighting arrangements, e.g. cameras

Abstract

A system and method for enhancing inspections using infrared cameras through in-field displays and operator-assisted performance calculations. A handheld infrared imaging system typically includes an infrared camera having a programmed computer and an interactive user interface suitable for displaying images and prompting response and accepting input from the infrared camera operator in the field during an inspection. An operator may designate at least one thing of interest on a displayed infrared image; and the programmed computer may use a performance algorithm to estimate performance associated with the thing of interest. The programmed computer may extract information or parameters from previously measured data. The programmed computer may vary the way in which it displays new measurements based on the information extracted from the stored data. One or more of the parameters extracted from the IR image may be adapted to provide an automated alert to the user.

Claims

1. A process for analyzing the performance of an object in an image produced by a portable infrared imaging apparatus, the process comprising the following steps:

(a) defining a thermal zone in the image, the thermal zone having a boundary;

(b) determining a first image expanse between a first point and a second point on the boundary of the thermal zone, the first point and the second point being spaced apart a known reference distance;

(c) determining a second image expanse between a third point and fourth point spaced apart a first unknown distance in the image;

(d) calculating a first estimated distance between the third point and the fourth point in the image using the known reference distance and a ratio between the first image expanse and the second image expanse.

2. The process of claim 1 wherein step (a) comprises defining a thermal zone having a boundary representing at least one edge of a reference thermal object displayed in the image and wherein step (b) comprises determining a first image expanse between a first point and a second point on the boundary of the thermal zone, the first point and the second point being spaced apart a known reference distance on the reference thermal object displayed in the image.

3. The process of claim 1 further comprising:

(a) determining a third image expanse between a fifth point and sixth point spaced a second unknown distance apart in the image;

(b) calculating a second estimated distance between the fifth point and the sixth point in the image using the known reference distance and a ratio between the first image expanse and the third image expanse; and

(c) calculating a physical area represented by at least a portion of the image using the first estimated distance between the third point and the fourth point in the image and the second estimated distance between the fifth point and the sixth point in the image.

4. The process of claim 1 further comprising calculating a thermal performance characteristic of the object using a thermal performance algorithm.

5. The process of claim 1 further comprising calculating an electrical resistance of an object in the image.

6. The process of claim 1 further comprising calculating a mechanical friction of an object in the image.

7. The process of claim 1 further comprising calculating an electrical resistance of an object in the image and comparing the electrical resistance with an electrical resistance alarm level to determine if an alarm should be triggered.

8. The process of claim 1 further comprising calculating a mechanical friction of an object in the image and comparing the mechanical friction with a mechanical friction alarm level to determine if an alarm should be triggered.