Pillow and method of manufacturing a pillow

• US 7,530,127 B2
• Filed: 04/20/2006
• Issued: 05/12/2009
• Est. Priority Date: 05/24/2002
• Status: Active Grant

• Current Assignee: Dan-Foam ApS (Tempur Sealy International, Inc.)
• Original Assignee: Dan-Foam ApS (Tempur Sealy International, Inc.)
• Inventors: Thrane, Trine, Mikkelsen, Torben, Leifermann, Bente
• Primary Examiner(s): Santos; Robert G
• Application Number:
  US11/407,432
• Publication Number:
  US 20070044239A1
• Time in Patent Office: 1,118 Days
• Field of Search: 563/6, 564/4, 564/5, 549/0, 565/59, 595/3, 565/4, 565/54, 591/1, 563/8
• US Class Current: 5/636
• CPC Class Codes: A47G 9/1081 comprising a neck support, e.g. a neck roll
• CPC Class Codes: Y10S 5/953 Comprising structurally defined foam material or configuration

Abstract

Some embodiments of the disclosed pillows have a sleeve of viscoelastic material within which is received and enclosed a plurality of loose pieces of filler material. The sleeve can have one or more openings shaped and dimensioned to provide ventilation for the interior of the pillow and/or to enable a user to insert and remove an inner sleeve within which the filler material is retained. In some embodiments, the inner sleeve has two or more compartments for holding the same or different filler materials having the same or different densities, thereby providing a pillow adapted for different uses and support characteristics.

Claims

1. A pillow comprising:

a first sleeve comprising viscoelastic material and defining an internal cavity; and

a plurality of loose pieces of filler material substantially enclosed within the cavity and a second sleeve located within the first sleeve,

wherein the first sleeve includes an opening on a side of the first sleeve and through which the loose pieces of filler material and the second sleeve are inserted within and removed from the cavity as a single unit by a user;

the pillow having a first state in which the plurality of loose pieces of filler material and the second sleeve are located outside of the first sleeve as a single unit while the opening remains open; and

a second state in which the plurality of loose pieces of filler material and the second sleeve are located inside the first sleeve as a single unit while the opening remains open.

2. The pillow of claim 1, further comprising a cover substantially enclosing the first sleeve.

3. The pillow of claim 2, wherein the cover comprises a resealable fastener through which access to the first sleeve is obtained.

4. The pillow of claim 1, wherein the first sleeve includes a ventilation opening on at least one side of the first sleeve.

5. The pillow of claim 1, wherein:

the first sleeve comprises first and second panels of viscoelastic material joined together at peripheral seams to define the internal cavity; and

the opening is at least partially defined by an unjoined peripheral area of the first and second panels of viscoelastic material.

6. The pillow of claim 4, wherein:

the first sleeve comprises first and second panels of viscoelastic material joined together at peripheral seams to define the internal cavity; and

the ventilation opening is at least partially defined by an unjoined peripheral area of the first and second panels of viscoelastic material.

7. The pillow of claim 1, wherein the first sleeve comprises a plurality of ventilation apertures extending through walls of the first sleeve.

8. The pillow of claim 1, wherein the first sleeve comprises first and second panels of viscoelastic material joined together at peripheral seams to define the internal cavity.

9. A method of adapting a pillow for a user, comprising:

coupling a first peripheral edge of a first panel of viscoelastic material to a second peripheral edge of a second panel of viscoelastic material to define a first sleeve;

leaving a portion of the first and second peripheral edges unjoined to define an opening in the first sleeve;

providing a second sleeve at least partially filled with a plurality of loose pieces of filler material;

inserting the second sleeve with the plurality of loose pieces of filler material as a single unit through the opening of the first sleeve;

leaving the opening of the first sleeve open after inserting the second sleeve with the plurality of loose pieces of filler material through the opening of the first sleeve; and

removing the second sleeve with the plurality of loose pieces of filler material through the opening of the first sleeve as a single unit.

10. The method of claim 9, wherein coupling the first peripheral edge to the second peripheral edge comprises coupling peripheral edges of a single piece of viscoelastic material.

11. The method of claim 9, further comprising leaving a portion of the first and second peripheral edges unjoined to define a ventilation opening for a cavity between the first and second panels.

12. The method of claim 9, wherein the plurality of loose pieces of filler material comprises granulated viscoelastic foam.