Plasticized polyurethanes for use in golf balls

• US 7,531,586 B2
• Filed: 03/27/2006
• Issued: 05/12/2009
• Est. Priority Date: 12/19/2003
• Status: Expired due to Fees

• Current Assignee: Acushnet Company (FILA Holdings Corp.)
• Original Assignee: Acushnet Company (FILA Holdings Corp.)
• Inventors: Sullivan, Michael J.
• Primary Examiner(s): BUTTNER, DAVID J
• Application Number:
  US11/277,597
• Publication Number:
  US 20060160936A1
• Time in Patent Office: 1,142 Days
• Field of Search: None
• US Class Current: 524/141
• CPC Class Codes: A63B 37/0003 Golf balls
• CPC Class Codes: A63B 37/0024 Materials other than ionomers or polyurethane
• CPC Class Codes: A63B 37/0033 Thickness
• CPC Class Codes: A63B 37/0064 Diameter
• CPC Class Codes: C08K 5/0016 Plasticisers
• CPC Class Codes: C08K 5/12 of cyclic polycarboxylic acids
• CPC Class Codes: C08L 75/04 Polyurethanes

Abstract

A golfball comprising a core and a cover layer, wherein at least one of the core or cover layer comprises a plasticized polyurethane composition comprising at least one polyurethane and at least one hydrophobic plasticizer selected from the group consisting of phthalates, phosphate esters, and mixtures thereof.

Claims

1. A golf ball comprising a core and a cover, wherein the core has an outer diameter of from 1.57 inches to 1.62 inches and comprises a center and an outer core layer, and wherein at least one of the center or the outer core layer comprises a plasticized polyurethane composition comprising:

at least one polyurethane material;

at least one hydrophobic plasticizer selected from the group consisting of phthalates, phosphate esters, and mixtures thereof; and

a rubber material formed from an oil and a styrene-ethylene-butylene-styrene triblock rubber polymer.

2. The golf ball of claim 1, wherein the cover comprises an inner cover layer and an outer cover layer.

3. The golf ball of claim 2, wherein at least one of the inner or outer cover layers comprises a plasticized polyurethane composition.

4. The golf ball of claim 3, wherein at least one of the inner or outer cover layer has a thickness of less than 0.05 inches.

5. The golf ball of claim 1, wherein the polyurethane material is a saturated polyurethane.

6. The golf ball of claim 1 wherein the polyurethane is produced by the reaction of a polyol and toluene diisocyanate.

7. The golf ball of claim 1, wherein the plasticizer is a phosphate ester.

8. The golf ball of claim 7, wherein the phosphate ester is isodecyl diphenyl phosphate.

9. The golf ball of claim 7, wherein the phosphate ester is selected from the group consisting of tricresyl phosphate, phenyldicresyl phosphate, xylenyldicresyl phosphate, cresyldixylenyl phosphate, triphenyl phosphate, tributyl phosphate, trichloroethyl phosphate, trioctyl phosphate, tributyl phosphate, trichloroethyl phosphate, trioctyl phosphate, triethyl phosphate, and arylalyl phosphate.

10. The golf ball of claim 1, wherein the plasticized polyurethane composition additionally comprises hollow microspheres.