Power supply for battery powered devices

• US 7,531,986 B2
• Filed: 02/23/2006
• Issued: 05/12/2009
• Est. Priority Date: 02/23/2006
• Status: Active Grant

• Current Assignee: Energizer Brands, LLC (Energizer Holdings, Inc.)
• Original Assignee: Eveready Battery Company Incorporated (Energizer Holdings, Inc.)
• Inventors: Hoffman, Peter F., Eager, Jon S.
• Primary Examiner(s): Ullah; Akm E
• Assistant Examiner(s): Tran; Nguyen
• Application Number:
  US11/360,789
• Publication Number:
  US 20070194750A1
• Time in Patent Office: 1,174 Days
• Field of Search: 320/110, 320/114, 320/111, 320/127, 320/128, 320/133, 320/137
• US Class Current: 320/116
• CPC Class Codes: H01M 10/4257 Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
• CPC Class Codes: H02J 7/0068 Battery or charger load switching, e.g. concurrent charging and load supply H02J7/0013 takes precedence

Abstract

An auxiliary power supply (150) includes an auxiliary battery (152), power supply circuitry (154), and a connector (108b). The power supply circuitry (154) supplies an output which provides electrical energy for powering the electrical circuitry (102) of a battery powered device (100) and for recharging a battery (104) associated therewith. In one embodiment, the power supply circuitry (154) supplies an output current which is a function of the charge state of the auxiliary battery (152) and a load current presented by the electrical circuitry (102).

Claims

1. An auxiliary power supply for use with a battery powered device including first electrical circuitry which presents a time varying electrical load and a first rechargeable battery which provides electrical energy to the first electrical circuitry, the auxiliary power supply comprising:

a battery receiving region adapted to receive a second battery;

second electrical circuitry, wherein the second electrical circuitry receives a signal from the battery powered device, which signal is indicative of the magnitude of the time varying electrical load, wherein the second electrical circuitry utilizes energy from the second battery to produce a power supply output (110_p, 110_n) for recharging the first rechargeable battery and for providing electrical energy to the first electrical circuitry, and wherein the second electrical circuitry adjusts the power supply output as a function of the charge state of the first rechargeable battery, the charge state of the second battery, and the signal;

a first electrical connector in operative communication with the second electrical circuitry and adapted to selectively electrically connect the power supply output to the battery powered device;

wherein the signal includes a measured value of the time varying electrical load and wherein the measured value of the time varying electrical load includes a measured value of an electrical load current, and wherein the second electrical circuitry adjusts the power supply output current as a function of the first rechargeable battery voltage, the second battery voltage, and the measured value of the time varying electrical load current.

2. The power supply of claim 1 wherein the second electrical circuitry maintains the power supply output current at a level which is substantially independent of the first rechargeable battery voltage when the first rechargeable battery voltage is below a first voltage, and wherein the level is a function of the measured value of the time varying electrical load current and the second battery voltage.

3. An apparatus for supplying electrical energy to a battery powered device including a first, rechargeable battery and first electrical circuitry, wherein the first electrical circuitry receives electrical energy from the first battery and presents a time varying electrical load current during operation of the device, the apparatus comprising:

a first housing which defines a battery receiving region;

first and second battery contacts for making electrical contact with a second battery received in the battery receiving region;

a first electrical connector in mechanical communication with the first housing and disposed electrically between the second battery and the first electrical circuitry;

second electrical circuitry, wherein the second electrical circuitry receives energy from the second battery, generates an output for supplying electrical energy to the first electrical circuitry and for recharging the first battery, and adjusts the output as a function of the state of charge of the first battery and a signal indicative of the time varying electrical load current;

wherein the output current is limited to a value which satisfies the relationship

I_battery0+I_device>

I_out

where I_out is the value of the output current, I_device is the time varying electrical load current, and I_battery0 is a current which would be drawn by the first battery if the output current were not limited.

4. An apparatus for supplying electrical energy to a battery powered device including a first, rechargeable battery and first electrical circuitry, wherein the first electrical circuitry receives electrical energy from the first battery and presents a time varying electrical load current during operation of the device, the apparatus comprising:

a first housing which defines a battery receiving region;

first and second battery contacts for making electrical contact with a second battery received in the battery receiving region;

a first electrical connector in mechanical communication with the first housing and disposed electrically between the second battery and the first electrical circuitry;

second electrical circuitry, wherein the second electrical circuitry receives energy from the second battery, generates an output for supplying electrical energy to the first electrical circuitry and for recharging the first battery, and adjusts the output as a function of the state of charge of the first battery and a signal indicative of the time varying electrical load current

wherein the battery powered device includes a second housing having first and second major surfaces, a curved third surface, and a second electrical connector located on the third surface, and wherein the first housing includes fourth and fifth major surfaces, a sixth surface, wherein the first electrical connector is located on the sixth surface and adapted to selectively connect to the second electrical connector, wherein the sixth surface has a curvature which substantially conforms to the curvature of the third surface.

5. An apparatus comprising:

a battery powered device including;

a first housing which defines a first battery receiving region adapted to receive a first, rechargeable battery;

first electrical circuitry disposed in the first housing, wherein the first electrical circuitry receives electrical energy from the first battery and draws a time varying electrical load current;

means for providing an electrical signal indicative of the time varying electrical load current;

a first electrical connector operatively electrically connected to the first battery, the first electrical circuitry, and the means for providing;

a power supply including;

a second housing which defines a second battery receiving region adapted to receive a second battery;

means for receiving the signal;

power supply circuitry disposed in the second housing, wherein the power supply circuitry receives electrical energy from the second battery, generates an output for supplying energy to the first electrical circuitry and the first battery, and adjusts the output as a function of the state of charge of the first battery and the signal;

a second electrical connector carried by the second housing and operatively electrically connected to the power supply circuitry and the means for receiving;

wherein the battery powered device has at least a first operating state in which the first electrical circuitry draws a first electrical current and a second state in which the second electrical circuitry draws a different second electrical current, and wherein the signal is indicative of the operating state.

6. The apparatus of claim 5 wherein the signal is indicative of an anticipated operating state.