High bandwidth fiber optic vibration sensor

• US 7,533,572 B2
• Filed: 08/15/2006
• Issued: 05/19/2009
• Est. Priority Date: 08/15/2006
• Status: Active Grant

• Current Assignee: Siemens Energy Incorporated (Siemens AG)
• Original Assignee: Siemens Energy Incorporated (Siemens AG)
• Inventors: Twerdochlib, Michael
• Primary Examiner(s): Williams; Hezron
• Assistant Examiner(s): MILLER, ROSE MARY
• Application Number:
  US11/504,506
• Publication Number:
  US 20080041162A1
• Time in Patent Office: 1,008 Days
• Field of Search: 736/43, 736/57
• US Class Current: 73/657
• CPC Class Codes: G01H 9/006 the vibrations causing a variation in the relative position of the end of a fibre and another element

Abstract

Apparatus and method for monitoring vibration levels in rotatable machinery (52). In one embodiment, a system (50) includes a source (66) for generating coherent radiation (70) and a first partially transmissive, partially reflective device (90) positioned to receive radiation (70) from the source (66) and transmit a part of the radiation there through. A second partially transmissive, partially reflective device (100) is mounted to the machinery (52), positioned to reflect a first signal (72) and transmit radiation (70) transmitted by the first device (90). A third device 104) is mounted to the machinery (52) and positioned to reflect radiation transmitted through the second device to provide a second signal (78). Circuitry (82, 86) is configured to generate an electrical signal based on a combination of the first and second signals (72, 78), and processing circuitry (114) provides a value indicative of vibration amplitude occurring in the machinery (52) based on the combination of the first and second signals. An embodiment of an associated method includes providing a first radiation signal (70) of a first frequency, deriving second and third radiation signals (78A, 78B) each having a time-varying Doppler shifting frequency relative to the first signal, and providing a value indicative of vibration amplitude occurring in the machinery (52) based on a combination of the second and third signals.

Claims

1. An apparatus for monitoring vibration levels in rotatable machinery comprising:

a source for generating coherent radiation;

a first partially transmissive and partially reflective device positioned to receive radiation from the source and transmit a part of the radiation there through;

a second partially transmissive and partially reflective device mounted to the machinery, positioned to reflect a first signal and transmit radiation transmitted by the first device;

a third device mounted to the machinery and positioned to reflect radiation transmitted through the second device to provide a second signal;

circuitry configured to generate an electrical signal based on a combination of the first and second signals; and

processing circuitry configured to provide a value indicative of vibration amplitude occurring in the machinery based on the combination of the first and second signals.

2. The apparatus of claim 1 wherein the processing circuitry calculates the value of vibration amplitude based on differences in frequency between the first and second signals.

3. The apparatus of claim 2 wherein the value of vibration amplitude is based on a beat frequency.

4. The apparatus of claim 1 wherein the third device is seismically mounted to the machinery to remain relatively isolated from machinery vibration along a first direction while the second device is mounted to the machinery for vibration therewith.

5. The apparatus of claim 1 wherein the third device is seismically mounted to the machinery to remain relatively isolated from machinery vibration along a first direction while the second device is mounted to the machinery for vibration at least along the first direction.

6. The apparatus of claim 1 wherein the third device is seismically mounted to the machinery to remain relatively isolated from machinery vibration along a first direction while mounted to the machinery for vibration therewith along a second direction and along a third direction.

7. The apparatus of claim 4 wherein the first direction is parallel with the direction along which radiation is transmitted from the second device to the third device.

8. The apparatus of claim 1 wherein the second and third devices are positioned within a case mounted along a surface of a generator.

9. The apparatus of claim 1 wherein the third device is separated from the second device by a space through which radiation can travel along an optical path in two opposite directions.

10. The apparatus of claim 1 wherein the source is separated from the first device by a space through which radiation can travel along an optical path.

11. The apparatus of claim 1 wherein the first device is a fiber optic cable splitter functioning as a partially silvered mirror.

12. The apparatus of claim 1 wherein the second device is a GRIN lens.

13. The apparatus of claim 1 wherein the third device is a mirror.

14. The apparatus of claim 1 with the second and third devices positioned to provide electrical signals indicative of vibration in a generator stator winding end-turn.

15. The apparatus of claim 1 further including an optical fiber having first and second ends, the first end coupled to receive the radiation from, and transmit part of the radiation back to, the first device, wherein the second end is coupled to:

(i) provide radiation received at the first end to the second device for reflection of a first portion of the radiation to the first fiber end as the first signal, and for transmission of a second portion of the radiation through the second device to the third device; and

(ii) transmit through the fiber radiation of the second portion reflected by the third device to provide the second signal.

16. The apparatus of claim 1 wherein the third device is mounted to a mass which is flexibly coupled for movement along a direction of gravitational force to remain relatively isolated from machinery vibration along the direction of gravitational force.

17. The apparatus of claim 16 wherein the mass is configured to slidably extend from a rod to effect relative isolation from the vibration.

18. A method for monitoring vibration levels in a rotatable machine comprising the steps of:

providing a first radiation signal of a first frequency;

deriving a second radiation signal of a variable doppler shifting frequency from the first signal;

providing a value indicative of vibration amplitude occurring in the machinery based on a beat frequency generated with the second signal;

and deriving a third radiation signal having a time-varying doppler shifting frequency relative to the first signal, wherein the beat frequency is generated based on a combination of the third signal.

19. The method of claim 18 wherein the second radiation signal of variable frequency is derived by introducing a variable doppler shift to a portion of the first signal based on vibration of the machine and the beat frequency is generated based on a combination of the first and second signals.

20. The method of claim 18 wherein the doppler shift is introduced by transmitting a portion of the first signal through a device mounted to vibrate with the machine.

21. The method of claim 18 wherein the signal of a variable frequency is based on relative motion between a first surface vibrating along a first direction and a second surface maintained in an inertial reference frame which is relatively nonvibratory along the first direction.

22. The method of claim 18 wherein the time-varying Doppler shifting frequency of the second signal is 180 degrees out of phase with the time-varying Doppler shifting frequency of the third signal.