Stent with variable features to optimize support and method of making such stent

• US 7,534,257 B2
• Filed: 03/09/2006
• Issued: 05/19/2009
• Est. Priority Date: 09/19/1996
• Status: Expired due to Fees

• Current Assignee: Medinol Limited (Medinol USA Incorporated)
• Original Assignee: Medinol Limited (Medinol USA Incorporated)
• Inventors: Richter, Jacob
• Primary Examiner(s): Willse; David H
• Assistant Examiner(s): Blanco; Javier G
• Application Number:
  US11/373,007
• Publication Number:
  US 20060155365A1
• Time in Patent Office: 1,167 Days
• Field of Search: 623/1.15, 623/1.16, 623/1.17, 623/1.18
• US Class Current: 623/1.15
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91541 Adjacent bands are arranged out of phase
• CPC Class Codes: A61F 2002/91558 connected peak to peak
• CPC Class Codes: A61F 2230/0054 V-shaped
• CPC Class Codes: A61F 2250/0018 differing in elasticity, stiffness or compressibility
• CPC Class Codes: A61F 2250/0042 differing in shape-memory transition temperatures, e.g. in martensitic transition temperature, in austenitic transition temperature
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

An intravascular stent especially suited for implanting in curved arterial portions or ostial regions. The stent can include an end region which is fabricated to have a greater radial strength than the remaining axial length of the stent. Such a stent is particularly suited for use in ostial regions, which require greater support near the end of the stent. The stent alternatively can include sections adjacent the end of the stent with greater bending flexibility than the remaining axial length of the stent. Such a stent is particularly suited for use in curved arteries. The stent can also be constructed with an end that has greater radial strength and sections adjacent the end with greater bending flexibility. Such a stent prevents flaring of the stent end during insertion.

Claims

1. An expandable stent, comprising in both expanded and unexpanded form:

a) a plurality of interconnected flexible cells defining a stent having a proximal section, a central section, a distal section and a longitudinal axis, the cells arranged in a plurality of interconnected flexible rows disposed along the longitudinal axis of the stent, each of the flexible cells comprising a first member, a second member, a third member and, a fourth member;

b) a first C-shaped loop disposed between the first member and the third member;

c) a second C-shaped loop disposed between the second member and the fourth member;

d) a first flexible loop connector disposed between the first member and the second member; and

e) a second flexible loop connector disposed between the third member and the fourth member, wherein the first and second flexible loop connectors in the cells in the distal section of the stent are more flexible than the first and second flexible connectors in the cells in the central section of the stent, wherein the first and second flexible loop connectors in the cells of the distal section have a different shape from the first and second flexible loop connectors in the cells of the central section.

2. The stent of claim 1, wherein the first and second flexible loop connectors in the cells of the central section of the stent are “

U”

shaped.

3. The stent of claim 1, wherein the first and second flexible loop connectors in the cells of the distal section of the stent are narrower than the first and second flexible loop connectors of the central section of the stent.

4. The stent of claim 1, wherein the first and second flexible loop connectors in the cells of the proximal section are more flexible than the first and second flexible loop connectors in the cells of the central section of the stent, wherein the first and second flexible loop connectors in the cells of the proximal section have a different shape from the first and second flexible loop connectors in the cells of the central section of the stent.

5. The stent of claim 4, wherein the cells in the distal section contain one row of cells and the cells in the proximal section contain one row of cells.

6. The stent of claim 4, wherein the cells in the distal section contain two rows of cells and the cells in the proximal section contain two rows of cells.

7. An expandable stent, comprising in both expanded and unexpanded form:

a) a plurality of interconnected flexible cells defining a stent having a proximal section, a central section, a distal section and a longitudinal axis, the cells arranged in a plurality of interconnected flexible rows disposed along the longitudinal axis of the stent, each of the flexible cells comprising a first member, a second member, a third member and, a fourth member;

b) a first C-shaped loop disposed between the first member and the third member;

c) a second C-shaped loop disposed between the second member and the fourth member;

d) a first flexible loop connector disposed between the first member and the second member; and

e) a second flexible loop connector disposed between the third member and the fourth member, wherein the first and second flexible loop connectors in the cells of the distal section and the first and second flexible loop connectors in the proximal section are narrower than the first and the second flexible loop connectors in the cells of the central section of the stent.

8. The stent of claim 7, wherein the distal section contains one row of cells.

9. The stent of claim 7, wherein the distal section of the stent contains two rows of cells.

10. The stent of claim 7, wherein the first and the second flexible loop connectors in the cells of the distal section and the first and second flexible loop connectors in the cells of the proximal section are about 40% narrower than the first and the second flexible loop connectors in the cells of the central section of the stent.

11. An expandable stent, comprising in both expanded and unexpanded form:

a) a plurality of interconnected flexible cells defining a stent having a proximal section, a central section, a distal section and a longitudinal axis, the cells arranged in a plurality of interconnected flexible rows disposed along the longitudinal axis of the stent, each of the flexible cells comprising a first member, a second member, a third member and, a fourth member;

b) a first C-shaped loop disposed between the first member and the third member;

c) a second C-shaped loop disposed between the second member and the fourth member;

d) a first flexible loop connector disposed between the first member and the second member; and

e) a second flexible loop connector disposed between the third member and the fourth member, wherein the first and second flexible loop connectors in the cells of the distal section are formed of a smaller gauge material than the material of the first and the second flexible loop connectors in the cells of the central section of the stent.

12. The stent of claim 11, wherein the distal section contains one row of cells.

13. The stent of claim 11, wherein the distal section of the stent contains two rows of cells.

14. The stent of claim 11, wherein the first and second flexible loop connectors in the cells of the the proximal section are formed of a smaller gauge material than the material of the first and second flexible loop connectors in the cells of central section of the stent.

15. The stent of claim 14, wherein the distal section contains one row of cells and the proximal section contains one row of cells.

16. The stent of claim 14, wherein the distal section contains two rows of cells and the proximal section contains two rows of cells.

17. An expandable stent, comprising in both expanded and unexpanded form:

a) a plurality of interconnected flexible cells defining a stent having a proximal section, a central section, a distal section and a longitudinal axis, the cells arranged in a plurality of interconnected flexible rows disposed along the longitudinal axis of the stent, each of the flexible cells comprising a first member, a second member, a third member and, a fourth member;

b) a first C-shaped loop disposed between the first member and the third member;

c) a second C-shaped loop disposed between the second member and the fourth member;

d) a first flexible loop connector disposed between the first member and the second member; and

e) a second flexible loop connector disposed between the third member and the fourth member, wherein the first and second flexible loop connectors of the cells in the distal section of the stent are more flexible than the first and second flexible loop connectors in the cells of the central section of the stent, wherein said distal section of the stent contains cells having a larger cell size than the cells in the central section.

18. The stent of claim 17, wherein the proximal section contains one row of cells.

19. The stent of claim 17, wherein the proximal section of the stent contains two rows of cells.

20. An expandable stent, comprising in both expanded and unexpanded form:

a) a plurality of interconnected flexible cells defining a stent having a proximal section, a central section, a distal section and a longitudinal axis, the cells arranged in a plurality of interconnected flexible rows disposed along the longitudinal axis of the stent, each of the flexible cells comprising a first member, a second member, a third member and, a fourth member;

b) a first C-shaped loop disposed between the first member and the third member;

c) a second C-shaped loop disposed between the second member and the fourth member;

d) a first flexible loop connector disposed between the first member and the second member; and

e) a second flexible loop connector disposed between the third member and the fourth member, wherein the first and second flexible loop connectors in the cells of an at least one row of cells in the proximal section are narrower than the first and the second flexible connectors in the cells of an at least one row of cells in the central section of the stent, and wherein said proximal section of the stent contains cells having a larger cell size than the cells in the central section of the stent.

21. The stent of claim 20, wherein the proximal section contains one row of cells.

22. The stent of claim 20, wherein the proximal section of the stent contains two rows of cells.

23. The stent of claim 20, wherein the first and the second flexible loop connectors in the cells of the proximal section are about 40% narrower than the first and the second flexible loop connectors in the cells of the central section of the stent.

24. An expandable stent, comprising in both expanded and unexpanded form:

a) a plurality of interconnected flexible cells defining a stent having a proximal section, a central section, a distal section and a longitudinal axis, the cells arranged in a plurality of interconnected flexible rows disposed along the longitudinal axis of the stent, each of the flexible cells comprising a first member, a second member, a third member and, a fourth member;

b) a first C-shaped loop disposed between the first member and the third member;

c) a second C-shaped loop disposed between the second member and the fourth member;

d) a first flexible loop connector disposed between the first member and the second member; and

e) a second flexible loop connector disposed between the third member and the fourth member, wherein the first and second flexible loop connectors in the cells of the proximal section are formed of a smaller gauge material than the material of the first and the second flexible loop connectors in the cells of the central section of the stent.

25. The stent of claim 24, wherein the proximal section contains one row of cells.

26. The stent of claim 24, wherein the proximal section of the stent contains two rows of cells.