Detection systems for power equipment

• US 7,536,238 B2
• Filed: 12/31/2004
• Issued: 05/19/2009
• Est. Priority Date: 12/31/2003
• Status: Active Grant

• Current Assignee: Sawstop Holding LLC
• Original Assignee: SD3, LLC
• Inventors: Gass, Stephen F.
• Primary Examiner(s): DeCady; Albert
• Assistant Examiner(s): Kasenge; Charles R
• Application Number:
  US11/027,600
• Publication Number:
  US 20050155473A1
• Time in Patent Office: 1,600 Days
• Field of Search: 700/79, 700/80, 700/177, 83/58, 83/621, 83/63, 83/768, 834/771, 834/772, 318/364, 318/445, 144/154.5, 144/382, 144/134.1, 144/383, 144/425, 144/427, 144/428
• US Class Current: 700/177
• CPC Class Codes: B23D 59/001 Measuring or control devices, e.g. for automatic control of work feed pressure on band saw blade measuring in general G01; controlling in general G05
• CPC Class Codes: F16P 3/12 with means, e.g. feelers, which in case of the presence of a body part of a person in or near the danger zone influence the control or operation of the machine F16P3/08 takes precedence
• CPC Class Codes: Y10T 83/081 With randomly actuated stopping means
• CPC Class Codes: Y10T 83/089 Responsive to tool characteristic
• CPC Class Codes: Y10T 83/091 Responsive to work sensing means
• CPC Class Codes: Y10T 83/178 Responsive to work
• CPC Class Codes: Y10T 83/7726 By movement of the tool
• CPC Class Codes: Y10T 83/773 Work-support includes passageway for tool [e.g., slotted table]

Abstract

Improved methods to detect when a human body contacts a predetermined portion of a machine are disclosed. The methods distinguish contact with a person from contact with other materials. The methods are particularly applicable in woodworking equipment such as table saws to distinguish contact between a person and the blade of the saw from contact between the blade and wet or green wood.

Claims

1. A method for acquiring data related to the triggering of a system designed to detect a dangerous condition between a human and a dangerous portion of a woodworking machine and to trigger some action to mitigate the dangerous condition, where the woodworking machine includes a memory device configured to be removable by a user of the woodworking machine, the method including:

providing a plurality of such systems;

at least one of such systems detecting a dangerous condition between a human and a dangerous portion of its woodworking machine and triggering some action to mitigate the dangerous condition;

storing data associated with the triggering in the memory device associated with the triggered system;

removing the memory device associated with the triggered system from its woodworking machine; and

reading the stored data from the removed memory device.

2. The method of claim 1, further including the limitation of recovering at least the memory device.

3. The method of claim 2, wherein the memory device is housed in a replaceable module and further including the limitation of replacing the module having the stored data with a new module.

4. The method of claim 1, wherein the dangerous portion of the woodworking machine is a saw blade and the dangerous condition is contact between the human and the saw blade, wherein the detection of contact is based at least in part on changes in the electrical impedance of the saw blade and wherein the stored data relates to changes in electrical impedance preceding triggering some action to mitigate the dangerous condition.

5. The method of claim 1 wherein the detection of a dangerous condition is based at least in part on a response level of a detection scheme crossing a threshold level, further including the limitation of adjusting the threshold level based on data read from the memory device.

6. The method of claim 1, wherein the dangerous portion of the woodworking machine is a saw blade and the system includes a brake to stop the blade.

7. The method of claim 1, wherein the dangerous portion of the woodworking machine is a saw blade and the system moves the blade away from the human.

8. The method of claim 7, where the woodworking machine is a table saw and moving the blade away from the human involves retracting the saw blade below the table.

9. A method for acquiring data related to the triggering of a system designed to detect a dangerous condition between a human and a dangerous portion of a woodworking machine and to take some action to mitigate the dangerous condition, where the system includes a memory device configured to be removable from a woodworking machine equipped with the system, the method including:

providing a plurality of woodworking machines equipped with such systems;

the system in at least one such woodworking machine detecting a dangerous condition between a human and a dangerous portion of the woodworking machine, taking some action to mitigate the dangerous condition, and storing data associated with taking the action in that system'"'"'s memory device;

having a person remove a memory device having stored data from its associated woodworking machine;

collecting the removed memory device; and

reading the stored data from the collected memory device.

10. The method of claim 9, further comprising analyzing the stored data.

11. The method of claim 9, where the dangerous portion of the woodworking machine is a saw blade, and where the dangerous condition is contact between a human and the saw blade.

12. The method of claim 9, where the dangerous portion of the woodworking machine is a saw blade, and where the dangerous condition is proximity between a human and the saw blade.

13. The method of claim 9, further comprising sending out a free replacement memory device for the woodworking machine from which the collected memory device was removed.

14. The method of claim 9, where the dangerous portion of the woodworking machine is a saw blade, where the dangerous condition is contact between a human and the saw blade, where the detection of contact is based at least in part on changes in the electrical impedance of the saw blade, and where the stored data relates to changes in electrical impedance preceding taking the action to mitigate the dangerous condition.

15. The method of claim 9, where the detection of a dangerous condition is based at least in part on a response level of a detection scheme crossing a threshold level, and further including adjusting the threshold level based on data read from one or more collected memory devices.

16. The method of claim 9, where the woodworking machine is a table saw with a circular blade, the dangerous portion of the woodworking machine is the circular blade, and the dangerous condition is contact between a human and the circular blade.

17. The method of claim 9, where the woodworking machine is a saw with a moving blade, the dangerous portion of the woodworking machine is the blade, the dangerous condition is contact or proximity between a human and the blade, and the action to mitigate the dangerous condition is stopping the blade.

18. The method of claim 9, where the woodworking machine is a saw with a moving blade, the dangerous portion of the woodworking machine is the blade, the dangerous condition is contact or proximity between a human and the blade, and the action to mitigate the dangerous condition is retracting the blade.

19. A method for acquiring data related to the triggering of a detection system designed to detect a dangerous condition between a human and a dangerous portion of a woodworking machine, wherein the detection is based on the response of at least one detection scheme that has a response level that crosses a first threshold level when a dangerous condition is present, and wherein some events other than a dangerous condition can cause a response level in the detection scheme spanning the first threshold level for a dangerous condition, whereby such other events may cause the detection system to falsely detect a dangerous condition when no such dangerous condition is present, the method including:

providing a plurality of woodworking machines, each equipped with such a detection system;

providing each such woodworking machine with a response system configured to react to the detection of a dangerous condition, where the reaction involves emergency activation of a danger mitigation device;

monitoring the response level while operating the machine;

stopping the machine without emergency activation of the danger mitigation device if the monitored response level crosses a second threshold that lies between a nominal response level of the detection system when no dangerous condition or other response level affecting events are present and the first threshold level;

triggering the emergency activation of the danger mitigation device if the monitored response level crosses the first threshold level;

storing data associated with the triggering in a memory device associated with the detection system;

accessing the stored data; and

reading the stored data from the memory device.