Golf ball with negative hardness gradient core

• US 7,537,530 B2
• Filed: 07/27/2007
• Issued: 05/26/2009
• Est. Priority Date: 07/03/2007
• Status: Expired due to Fees

• Current Assignee: Acushnet Company (FILA Holdings Corp.)
• Original Assignee: Acushnet Company (FILA Holdings Corp.)
• Inventors: Bulpett, David A., Sullivan, Michael J., Ladd, Derek A., Comeau, Brian
• Primary Examiner(s): GORDEN, RAEANN
• Application Number:
  US11/829,461
• Publication Number:
  US 20090011857A1
• Time in Patent Office: 669 Days
• Field of Search: 473/373, 473/374, 473/367, 473/368, 473/376
• US Class Current: 473/374
• CPC Class Codes: A63B 37/00621 Centre hardness
• CPC Class Codes: A63B 37/00622 Surface hardness
• CPC Class Codes: A63B 37/0063 Hardness gradient
• CPC Class Codes: A63B 37/0064 Diameter
• CPC Class Codes: A63B 37/0075 Three piece balls, i.e. cover, intermediate layer and core
• CPC Class Codes: A63B 37/0076 Multi-piece balls, i.e. having two or more intermediate layers
• CPC Class Codes: A63B 37/0092 Hardness distribution amongst different ball layers

Abstract

A golf ball including an inner core having a first outer surface and a geometric center, the inner core having a hardness of 35 to 55 Shore C; an outer core layer adjacent the inner core having a second outer surface and an inner surface, the outer core layer having a hardness of 55 to 90 Shore C; and a cover layer; wherein the hardness of the first outer surface is substantially the same as or lower than the hardness of the geometric center to define a first negative hardness gradient, and the hardness of the second outer surface is substantially the same as or lower than the hardness of the inner surface to define a second negative hardness gradient.

Claims

1. A golf ball comprising:

an inner core having a first outer surface and a geometric center and being formed from a first substantially homogenous formulation throughout such that the inner core has a hardness of 35 to 55 Shore C;

an outer core layer disposed about the inner core having a second outer surface and an inner surface and being formed from a second substantially homogenous formulation throughout such that the outer core layer has a hardness of 55 to 90 Shore C; and

a cover layer disposed about the outer core layer;

wherein the geometric center, the first and second outer surfaces, and the inner surface each have a hardness, the hardness of the first outer surface being lower than the hardness of the geometric center to define a first negative hardness gradient, and the hardness of the second outer surface being lower than the hardness of the inner surface to define a second negative hardness gradient.

2. The golf ball of claim 1, wherein the inner core comprises a metal salt of a carboxylic acid in an amount of about 5 phr to about 15 phr and has a first ratio of antioxidant to initiator of about 0.50 or less when normalized to 100% activity, and the outer core layer comprises a metal salt of a carboxylic acid in an amount of about 25 phr to about 40 phr and has a second ratio of antioxidant to initiator of about 0.40 or greater when normalized to 100% activity.

3. The golf ball of claim 2, wherein the first ratio of antioxidant to initiator is about 0.50 or greater and the second ratio of antioxidant to initiator is about 0.40 or less.

4. The golf ball of claim 2, wherein the initiator is present in the amount from about 0.25 phr to about 5.0 phr at 100% activity and the antioxidant is present in amount of about 0.2 phr to about 1 phr.

5. The golf ball of claim 1, wherein the hardness of the first outer surface is 37 Shore C to 55 Shore C, the hardness of the geometric center is 42 Shore C to 56 Shore C, and the negative gradient has a magnitude of 0 to −

5.

6. The golf ball of claim 1, wherein the hardness of the second outer surface is 58 Shore C to 82 Shore C, the hardness of the inner surface is 62 Shore C to 89 Shore C, and the negative gradient has a magnitude of 0 to −

10.

7. The golf ball of claim 1, wherein the inner core has an outer diameter of 0.75 inches to 1.4 inches and the outer core layer has an outer diameter of 1.5 inches to 1.59 inches.

8. The golf ball of claim 1, wherein the cover layer comprises an inner cover layer and an outer cover layer.

9. The golf ball of claim 1, wherein the inner core and the outer core layer comprise a diene rubber and, optionally, a soft and fast agent.

10. A golf ball comprising:

an inner core having a first outer surface and a geometric center and being formed from a first substantially homogenous formulation throughout such that the inner core has a hardness of 60 to 90 Shore C;

an outer core layer having a second outer surface and an inner surface and being formed from a second substantially homogenous formulation throughout such that the outer core layer has a hardness of 45 to 70 Shore C; and

a cover layer;

wherein the geometric center, the first and second outer surfaces, and the inner surface each have a hardness, the hardness of the first outer surface being lower than the hardness of the geometric center to define a first negative hardness gradient, and the hardness of the second outer surface being lower than the hardness of the inner surface to define a second negative hardness gradient.

11. The golf ball of claim 10, wherein the inner core comprises a metal salt of a carboxylic acid in an amount of about 25 phr to about 35 phr and has a first ratio of antioxidant to initiator of about 0.40 or greater when normalized to 100% activity, and the outer core layer comprises a metal salt of a carboxylic acid in an amount of about 5 phr to about 15 phr and has a second ratio of antioxidant to initiator of about 0.50 or less when normalized to 100% activity.

12. The golf ball of claim 11, wherein the first ratio of antioxidant to initiator is about 0.50 or greater and the second ratio of antioxidant to initiator is about 0.40 or less.

13. The golf ball of claim 11, wherein the initiator is present in the amount from about 0.25 phr to about 5.0 phr at 100% activity and the antioxidant is present in amount of about 0.2 phr to about 1 phr.

14. The golf ball of claim 10, wherein the hardness of the first outer surface is 61 Shore C to 83 Shore C, the hardness of the geometric center is 65 Shore C to 86 Shore C, and the negative gradient has a magnitude of 0 to −

5.

15. The golf ball of claim 10, wherein the hardness of the second outer surface is 49 Shore C to 63 Shore C, the hardness of the inner surface is 52 Shore C to 68 Shore C, and the negative gradient has a magnitude of 0 to −

5.

16. The golf ball of claim 10, wherein the inner core has an outer diameter of 0.75 inches to 1.4 inches and the outer core layer has an outer diameter of 1.5 inches to 1.59 inches.

17. The golf ball of claim 10, wherein the cover layer comprises an inner cover layer and an outer cover layer.

18. The golf ball of claim 10, wherein the inner core and the outer core layer comprise a diene rubber and, optionally, a soft and fast agent.

19. A golf ball comprising:

an inner core having a first outer surface and a geometric center and being formed from a first substantially homogenous formulation throughout such that the inner core has a hardness of 40 to 80 Shore C;

an outer core layer disposed about the inner core having a second outer surface and an inner surface and being formed from a second substantially homogenous formulation throughout such that the outer core layer has a hardness of 60 to 90 Shore C; and

a cover layer comprising at least two layers disposed about the outer core layer;

wherein the geometric center, the first and second outer surfaces, and the inner surface each have a hardness, the hardness of the first outer surface being lower than the hardness of the geometric center to define a first negative hardness gradient, the hardness of the second outer surface being lower than the hardness of the inner surface to define a second negative hardness gradient;

and wherein the hardness of the inner surface and the first outer surface are substantially the same to form a continuous negative hardness gradient across the inner core and outer cover layer.

20. The golf ball of claim 19, wherein the inner core and the outer core layer comprise a diene rubber and, optionally, a soft and fast agent.