Hybrid electric drive system for a motor vehicle

• US 7,537,534 B2
• Filed: 05/15/2006
• Issued: 05/26/2009
• Est. Priority Date: 05/15/2006
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Janson, David A., Baldwin, Reid A.
• Primary Examiner(s): Wright; Dirk
• Application Number:
  US11/434,387
• Publication Number:
  US 20070261901A1
• Time in Patent Office: 1,107 Days
• Field of Search: 475/5, 746/61, 180/65.2, 180/65.6
• US Class Current: 475/5
• CPC Class Codes: B60K 6/365 with the gears having orbital motion
• CPC Class Codes: B60K 6/387 Actuated clutches, i.e. clutches engaged or disengaged by electric, hydraulic or mechanical actuating means
• CPC Class Codes: B60K 6/40 characterised by the assembly or relative disposition of components
• CPC Class Codes: B60K 6/48 Parallel type
• CPC Class Codes: B60K 6/543 the transmission being a continuously variable transmission
• CPC Class Codes: B60K 6/547 the transmission being a stepped gearing
• CPC Class Codes: B60W 10/02 including control of driveline clutches
• CPC Class Codes: B60W 10/06 including control of combustion engines
• CPC Class Codes: B60W 10/08 including control of electric propulsion units, e.g. motors or generators
• CPC Class Codes: B60W 10/10 including control of change-speed gearings
• CPC Class Codes: Y02T 10/62 Hybrid vehicles

Abstract

A system for driving the wheels of a motor vehicle includes an engine or another prime mover, a transmission for transmitting rotary power to and from the engine, an electric machine, a clutch driveably connected to an output of the transmission; and a gearset driveably connected to the electric machine, the transmission output and the clutch, for transmitting rotary power between the electric machine and at least one of the transmission output and the clutch.

Claims

1. A drive system for a motor vehicle, comprising:

a power source;

a clutch for alternately driveably connecting and disconnecting a clutch input and a clutch output;

a transmission including a transmission input driveably connected to the power source, and a transmission output driveably connected to the clutch input;

an electric machine including a rotor;

a gearset including a gearset input driveably connected to the rotor and a gearset output driveably connected to the clutch input.

2. The drive system of claim 1 wherein the gearset causes a speed of the gearset output to be greater than a speed of the gearset input.

3. The drive system of claim 1 wherein the gearset includes:

a sun gear driveably connected to the rotor;

a ring gear held against rotation;

a carrier driveably connected to the clutch input; and

planet pinions supported for rotation on the carrier and meshing with the sun gear and the ring gear.

4. The drive system of claim 1 further comprising:

an electric storage battery; and

an inverter electrically communicating with the electric machine and battery, for converting electric current between D.C. and A.C.

5. The drive system of claim 1 wherein the transmission further comprises:

a lockup clutch for alternately driveably connecting and disconnecting the engine and the transmission input.

6. The drive system of claim 1 wherein the transmission further comprises:

a torque converter that produces a hydrokinetic drive connection between the engine and the transmission input; and

a lockup clutch for alternately driveably connecting and disconnecting the engine and the transmission input.

7. The drive system of claim 1 wherein the transmission further comprises:

first and second driven wheels;

a differential mechanism driveably connected to the clutch output for transmitting power differentially to the first and second driven wheels.

8. The drive system of claim 1 wherein the first power source is an internal combustion engine.

9. The drive system of claim 1 wherein the transmission includes a clutch for alternately connecting and disconnecting the engine and the transmission input, and the transmission is one of an automatic transmission, a manual transmission, and a semi-automatic transmission for producing step changes in speed ratio, and a continuously variable transmission for producing stepless changes in speed ratio.

10. The drive system of claim 1 wherein the electric machine operates alternately as a motor and an electric generator.

11. A system for driving the wheels of a motor vehicle, comprising:

an engine;

a transmission for transmitting rotary power to and from the engine, the transmission including a housing;

an electric machine supported on the transmission housing;

a clutch driveably connected to an output of the transmission; and

a gearset driveably connected to the electric machine, the transmission output and the clutch, for transmitting rotary power between the electric machine and at least one of the transmission output and the clutch.

12. The system of claim 11, further including:

first and second driven wheels;

a differential mechanism driveably connected to the clutch for transmitting power differentially to the first and second driven wheels.

13. The system of claim 11, wherein:

the gearset causes a speed of the transmission output to be less than a speed of the electric machine when the gearset transmits power between the transmission output and the electric machine, causes the speed of the clutch to be less than a speed of the electric machine when the gearset transmits power between the electric machine and the clutch.

14. The drive system of claim 11 wherein the gearset includes:

a sun gear driveably connected to the electric machine;

a ring gear held against rotation;

a carrier driveably connected to the clutch; and

planet pinions supported for rotation on the carrier and meshing with the sun gear and the ring gear.

15. The drive system of claim 11 further comprising:

an electric storage battery; and

an inverter electrically communicating with the electric machine and battery, for converting electric current between D.C. and A.C.

16. The drive system of claim 11 wherein the transmission further comprises:

a lockup clutch for alternately driveably connecting and disconnecting the engine and an input of the transmission.

17. The drive system of claim 11 wherein the transmission further comprises:

a torque converter that produces a hydrokinetic drive connection between the engine and the transmission input; and

a lockup clutch for alternately driveably connecting and disconnecting the engine and the transmission input.

18. The drive system of claim 11 further comprises:

first and second driven wheels;

a differential mechanism driveably connected to the clutch output for transmitting power differentially to the first and second driven wheels.

19. The drive system of claim 11 wherein the first power source is an internal combustion engine.

20. The drive system of claim 11 wherein the electric machine operates alternately as a motor and an electric generator.