Bone fusion system

• US 7,537,603 B2
• Filed: 07/22/2003
• Issued: 05/26/2009
• Est. Priority Date: 07/22/2002
• Status: Active Grant

• Current Assignee: Acumed Llc (Berkshire Hathaway Incorporated)
• Original Assignee: Acumed Llc (Berkshire Hathaway Incorporated)
• Inventors: Respess, Herbert, Huebner, Randall J., Jensen, David G.
• Primary Examiner(s): Robert; Eduardo C
• Assistant Examiner(s): Araj; Michael J
• Application Number:
  US10/625,503
• Publication Number:
  US 20040127901A1
• Time in Patent Office: 2,135 Days
• Field of Search: 606 69- 71, 606/280, 606/281, 606/282, 606283-297, 623 2111- 2117, 623 1711- 1716
• US Class Current: 606/280
• CPC Class Codes: A61B 17/8004 with means for distracting or compressing the bone or bones
• CPC Class Codes: A61B 17/8042 the additional component being a cover over the screw head
• CPC Class Codes: A61B 17/8061 specially adapted for particular bones A61B17/70 and A61B17/74 take precedence
• CPC Class Codes: A61B 17/809 with bone-penetrating elements, e.g. blades or prongs bone staples A61B17/0642; intramedullary nails with a plate at an end A61B17/7233
• CPC Class Codes: A61B 2017/00429 with a roughened portion

Abstract

Systems, including apparatus, methods, and kits, for fusing two or more bones with a bone plate.

Claims

1. A method of fusing at least two bones of a hand or a foot, comprising:

selecting a bone plate including a body portion with a bone-facing surface and further including a post extending from the bone-facing surface of the body portion;

forming a cavity defined by at least two bones of a hadn or a foot, the step of forming including a step of reaming to form a portion of the cavity;

placing the bone plate into the cavity such that the body portion is received in the portion of the cavity and such that the post restricts movement of the body portion; and

attaching the bone plate to the at least two bones using fasteners,

wherein the step of reaming forms adjoining first and second portions of the cavity, wherein the first portion of the cavity is shaped according to the bone-facing surface, and wherein the second portion of the cavity is shaped according to the post,

wherein the steps of placing disposes the post in the second portion of the cavity, and wherein the second portion of the cavity is formed partially by a pre-existing gap between the at least two bones.

2. The method of claim 1, wherein the first and second portions of the cavity are formed in a single step.

3. The method of claim 1, wherein the step of selecting includes a step of selecting a bone plate including a bone-facing surface that is convex, and wherein the step of forming includes a step of forming a cavity at least partially defined by a concave bone surface.

4. The method of claim 1, wherein the step of selecting includes a step of selecting a bone plate including a post formed unitarily with the body portion.

5. The method of claim 1, wherein the step of selecting includes a step of selecting a bone plate including a post that is a separate component attached to the body portion, and wherein the step of placing includes a step of placing the body portion and the post as a unit into the cavity.

6. The method of claim 1, wherein the step of selecting includes a step of selecting a bone plate having a post disposed in threaded engagement with the body portion.

7. The method of claim 1, wherein the step of selecting includes a step of selecting a bone plate including a post substantially centered on the body portion.

8. The method of claim 1, wherein the step of selecting includes a step of selecting a bone plate including a body portion with a bone-facing surface having a rough texture, and wherein the step of placing positions the rough texture adjacent bone.

9. The method of claim 1, wherein the step of selecting includes a step of selecting a bone plate including a body portion with a bone-facing surface corresponding to a portion of a sphere.

10. The method of claim 1, wherein the step of selecting includes a step of selecting a bone plate including a body portion having a bone-opposing surface and a central region, and wherein the central region defines a blind opening extending into the body portion from the bone-opposing surface.

11. The method of claim 1, wherein the step of selecting includes a step of selecting a bone plate defining a central axis and a plurality of openings arranged around the central axis, wherein each of the plurality of openings defines an axis extending obliquely to the central axis, and wherein the step of attaching includes a step of placing bone screws through at least two of the plurality of openings.

12. The method of claim 1, wherein the step of selecting includes a step of selecting a bone plate including a cap configured to be attached to the body portion such that the cap obstructs out-of-bone movement of at least one of the fasteners after the at least one fastener has attached the body portion to bone.

13. The method of claim 1, wherein the step of selecting includes a step of selecting a body portion defining at least one slot configured such that a bone screw can be placed at multiple positions along the slot.

14. The method of claim 1, wherein the body portion further includes a perimeter and a bone-opposing surface that opposes the bone-facing surface, and wherein the thickness of the perimeter is greater than the average thickness of the body portion measured between the bone-facing and bone-opposing surfaces.

15. The method of claim 1, wherein the bone-facing surface corresponds to a portion of a sphere having a center, and wherein the step of placing restricts pivotal motion of the body portion about a plurality of axes extending through the center.

16. The method of claim 1, the bone plate including a plurality of openings, wherein the step of attaching including a step of placing bone screws through the plurality of openings and into the at least two bones.

17. The method of claim 1, wherein the step of selecting includes a step of selecting a body portion having a width and a height, and wherein the height is substantially less than half the width.

18. The method of claim 1, wherein the step of selecting includes a step of selecting a body portion and a post each having a width, and wherein the width of the post is about one-fifth the width of the body portion.

19. The method of claim 1, wherein the step of selecting includes a step of selecting a bone plate with a body portion having a height measured parallel to a central axis defined by the post, and wherein the post extends from the bone-facing surface by a distance less than the height.

20. A method of fusing at least two bones, comprising:

selecting a bone plate including a body portion with a bone-facing surface and further including a post connected to the body portion and extending from the bone-facing surface of the body portion;

placing the bone plate into a cavity formed by at least two bones of a hand or a foot such that the post restricts movement of the body portion; and

attaching the bone plate to the at least two bones using fasteners,

wherein placing the bone plate into a cavity is performed while the post remains connected to the body portion, wherein the body portion further includes a perimeter and a bone-opposing surface that opposes the bone-facing surface, and wherein the thickness of the perimeter is greater than the average thickness of the body portion measured between the bone-facing and bone-opposing surfaces.

21. The method of claim 20, further comprising a step of forming adjoining first and second portions of the cavity, wherein the first portion of the cavity is shaped according to the bone-facing surface, and wherein the second portion of the cavity is shaped according to the post.

22. The method of claim 21, wherein the first and second portions of the cavity are formed in a single step.

23. The method of claim 21, wherein the step of selecting includes a step of selecting a bone plate including a bone-facing surface that is convex, and wherein the step of forming includes a step of forming a cavity at least partially defined by a concave bone surface.

24. The method of claim 20, wherein the step of selecting includes a step of selecting a bone plate including a post formed unitarily with the body portion.

25. The method of claim 20, wherein the step of selecting includes a step of selecting a bone plate including a post that is a separate component attached to the body portion, and wherein the step of placing includes a step of placing the body portion and the post as a unit into the cavity.

26. The method of claim 20, wherein the step of selecting includes a step of selecting a bone plate having a post disposed in threaded engagement with the body portion.

27. The method of claim 20, wherein the step of selecting includes a step of selecting a bone plate including a post substantially centered on the body portion.

28. The method of claim 20, wherein the step of selecting includes a step of selecting a bone plate including a body portion with a bone-facing surface having a rough texture, and wherein the step of placing positions the rough texture adjacent bone.

29. The method of claim 20, wherein the step of selecting includes a step of selecting a bone plate including a body portion with a bone-facing surface corresponding to a portion of a sphere.

30. The method of claim 20, wherein the step of selecting includes a step of selecting a bone plate including a body portion having a bone-opposing surface and a central region, and wherein the central region defines a blind opening extending into the body portion from the bone-opposing surface.

31. The method of claim 20, wherein the step of selecting includes a step of selecting a bone plate defining a central axis and a plurality of openings arranged around the central axis, wherein each of the plurality of openings defines an axis extending obliquely to the central axis, and wherein the step of attaching includes a step of placing bone screws through at least two of the plurality of openings.

32. The method of claim 20, wherein the step of selecting includes a step of selecting a bone plate including a cap configured to be attached to the body portion such that the cap obstructs out-of-bone movement of at least one of the fasteners after the at least one fastener has attached the body portion to bone.

33. The method of claim 20, wherein the step of selecting includes a step of selecting a body portion defining at least one slot configured such that a bone screw can be placed at multiple positions along the slot.

34. The method of claim 20, wherein the bone-facing surface corresponds to a portion of a sphere having a center, and wherein the step of placing restricts pivotal motion of the body portion about a plurality of axes extending through the center.

35. The method of claim 20, the bone plate including a plurality of openings, wherein the step of attaching including a step of placing bone screws through the plurality of openings and into the at least two bones.

36. The method of claim 20, wherein the step of selecting includes a step of selecting a body portion having a width and a height, and wherein the height is substantially less than half the width.

37. The method of claim 20, wherein the step of selecting includes a step of selecting a body portion and a post each having a width, and wherein the width of the post is about one-fifth the width of the body portion.

38. The method of claim 20, wherein the step of selecting includes a step of selecting a bone plate with a body portion having a height measured parallel to a central axis defined by the post, and wherein the post extends from the bone-facing surface by a distance less than the height.

39. A method of fusing at least two bones of a hand, comprising:

selecting a bone plate including a body portion with a bone-facing surface and further including a post connected to the body portion and extending from the bone-facing surface of the body portion;

placing the bone plate into a cavity formed by at least two bones of a hand such that the post extends into a portion of the cavity defined by at least a pair of carpal bones of the hand to restrict movement of the body portion; and

attaching the bone plate to the at least two bones using fasteners,

wherein placing the bone plate into a cavity is performed while the post remains connected to the body portion.

40. The method of claim 39, further comprising a step of forming adjoining first and second portions of the cavity, wherein the first portion of the cavity is shaped according to the bone-facing surface, and wherein the second portion of the cavity is shaped according to the post.

41. The method of claim 40, wherein the first and second portions of the cavity are formed in a single step.

42. The method of claim 40, wherein the step of selecting includes a step of selecting a bone plate including a bone-facing surface that is convex, and wherein the step of forming includes a step of forming a cavity at least partially defined by a concave bone surface.

43. The method of claim 39, wherein the step of selecting includes a step of selecting a bone plate including a post formed unitarily with the body portion.

44. The method of claim 39, wherein the step of selecting includes a step of selecting a bone plate including a post that is a separate component attached to the body portion, and wherein the step of placing includes a step of placing the body portion and the post as a unit into the cavity.

45. The method of claim 39, wherein the step of selecting includes a step of selecting a bone plate having a post disposed in threaded engagement with the body portion.

46. The method of claim 39, wherein the step of selecting includes a step of selecting a bone plate including a post substantially centered on the body portion.

47. The method of claim 39, wherein the step of selecting includes a step of selecting a bone plate including a body portion with a bone-facing surface having a rough texture, and wherein the step of placing positions the rough texture adjacent bone.

48. The method of claim 39, wherein the step of selecting includes a step of selecting a bone plate including a body portion with a bone-facing surface corresponding to a portion of a sphere.

49. The method of claim 39, wherein the step of selecting includes a step of selecting a bone plate including a body portion having a bone-opposing surface and a central region, and wherein the central region defines a blind opening extending into the body portion from the bone-opposing surface.

50. The method of claim 39, wherein the step of selecting includes a step of selecting a bone plate defining a central axis and a plurality of openings arranged around the central axis, wherein each of the plurality of openings defines an axis extending obliquely to the central axis, and wherein the step of attaching includes a step of placing bone screws through at least two of the plurality of openings.

51. The method of claim 39, wherein the step of selecting includes a step of selecting a bone plate including a cap configured to be attached to the body portion such that the cap obstructs out-of-bone movement of at least one of the fasteners after the at least one fastener has attached the body portion to bone.

52. The method of claim 39, wherein the step of selecting includes a step of selecting a body portion defining at least one slot configured such that a bone screw can be placed at multiple positions along the slot.

53. The method of claim 39, wherein the body portion further includes a perimeter and a bone-opposing surface that opposes the bone-facing surface, and wherein the thickness of the perimeter is greater than the average thickness of the body portion measured between the bone-facing and bone-opposing surfaces.

54. The method of claim 39, wherein the bone-facing surface corresponds to a portion of a sphere having a center, and wherein the step of placing restricts pivotal motion of the body portion about a plurality of axes extending through the center.

55. The method of claim 39, the bone plate including a plurality of openings, wherein the step of attaching including a step of placing bone screws through the plurality of openings and into the at least two bones.

56. The method of claim 39, wherein the step of selecting includes a step of selecting a body portion having a width and a height, and wherein the height is substantially less than half the width.

57. The method of claim 39, wherein the step of selecting includes a step of selecting a body portion and a post each having a width, and wherein the width of the post is about one-fifth the width of the body portion.

58. The method of claim 39, wherein the step of selecting includes a step of selecting a bone plate with a body portion having a height measured parallel to a central axis defined by the post, and wherein the post extends from the bone-facing surface by a distance less than the height.

59. A method of fusing at least two bones of a hand, comprising:

selecting a bone plate including a body portion with a bone-facing surface and further including a post connected to the body portion and extending from the bone-facing surface of the body portion;

placing the bone plate into a cavity formed by at least two bones of a hand such that the post restricts movement of the body portion and such that the body portion is disposed in a recess formed selectively on a dorsal side of the at least two bones; and

attaching the bone plate to the at least two bones using fasteners,

wherein placing the bone plate into a cavity is performed while the post remains connected to the body portion.

60. The method of claim 59, further comprising a step of forming adjoining first and second portions of the cavity, wherein the first portion of the cavity is shaped according to the bone-facing surface, and wherein the second portion of the cavity is shaped according to the post.

61. The method of claim 60, wherein the first and second portions of the cavity are formed in a single step.

62. The method of claim 60, wherein the step of selecting includes a step of selecting a bone plate including a bone-facing surface that is convex, and wherein the step of forming includes a step of forming a cavity at least partially defined by a concave bone surface.

63. The method of claim 59, wherein the step of selecting includes a step of selecting a bone plate including a post formed unitarily with the body portion.

64. The method of claim 59, wherein the step of selecting includes a step of selecting a bone plate including a post that is a separate component attached to the body portion, and wherein the step of placing includes a step of placing the body portion and the post as a unit into the cavity.

65. The method of claim 59, wherein the step of selecting includes a step of selecting a bone plate having a post disposed in threaded engagement with the body portion.

66. The method of claim 59, wherein the step of selecting includes a step of selecting a bone plate including a post substantially centered on the body portion.

67. The method of claim 59, wherein the step of selecting includes a step of selecting a bone plate including a body portion with a bone-facing surface having a rough texture, and wherein the step of placing positions the rough texture adjacent bone.

68. The method of claim 59, wherein the step of selecting includes a step of selecting a bone plate including a body portion with a bone-facing surface corresponding to a portion of a sphere.

69. The method of claim 59, wherein the step of selecting includes a step of selecting a bone plate including a body portion having a bone-opposing surface and a central region, and wherein the central region defines a blind opening extending into the body portion from the bone-opposing surface.

70. The method of claim 59, wherein the step of selecting includes a step of selecting a bone plate defining a central axis and a plurality of openings arranged around the central axis, wherein each of the plurality of openings defines an axis extending obliquely to the central axis, and wherein the step of attaching includes a step of placing bone screws through at least two of the plurality of openings.

71. The method of claim 59, wherein the step of selecting includes a step of selecting a bone plate including a cap configured to be attached to the body portion such that the cap obstructs out-of-bone movement of at least one of the fasteners after the at least one fastener has attached the body portion to bone.

72. The method of claim 59, wherein the step of selecting includes a step of selecting a body portion defining at least one slot configured such that a bone screw can be placed at multiple positions along the slot.

73. The method of claim 59, wherein the body portion further includes a perimeter and a bone-opposing surface that opposes the bone-facing surface, and wherein the thickness of the perimeter is greater than the average thickness of the body portion measured between the bone-facing and bone-opposing surfaces.

74. The method of claim 59, wherein the bone-facing surface corresponds to a portion of a sphere having a center, and wherein the step of placing restricts pivotal motion of the body portion about a plurality of axes extending through the center.

75. The method of claim 59, the bone plate including a plurality of openings, wherein the step of attaching including a step of placing bone screws through the plurality of openings and into the at least two bones.

76. The method of claim 59, wherein the step of selecting includes a step of selecting a body portion having a width and a height, and wherein the height is substantially less than half the width.

77. The method of claim 59, wherein the step of selecting includes a step of selecting a body portion and a post each having a width, and wherein the width of the post is about one-fifth the width of the body portion.

78. The method of claim 59, wherein the step of selecting includes a step of selecting a bone plate with a body portion having a height measured parallel to a central axis defined by the post, and wherein the post extends from the bone-facing surface by a distance less than the height.