Modular drinking water filtration system with bottom load cartridges with grip-enhanced end rings and color coding

• US 7,540,957 B1
• Filed: 03/21/2008
• Issued: 06/02/2009
• Est. Priority Date: 03/21/2008
• Status: Expired due to Fees

• Current Assignee: Pentair Filtration Incorporated (Pentair Plc (Ireland))
• Original Assignee: Pentair Filtration Incorporated (Pentair Plc (Ireland))
• Inventors: Kaiser, Kurt R., Zerger, Terry P., Kurth, Michael J., Eserkaln, Paul W.
• Primary Examiner(s): Lithgow; Thomas M
• Application Number:
  US12/052,840
• Time in Patent Office: 438 Days
• Field of Search: 210/232, 210/234, 210/235, 210/444, 210/450, 156/73.1, 156/73.5, 156/69, 156/293, 156/294
• US Class Current: 210/232
• CPC Class Codes: B01D 2201/302 having inlet or outlet ports
• CPC Class Codes: B01D 2201/4015 Bayonet connecting means
• CPC Class Codes: B01D 2201/4023 Means for connecting filter housings to supports
• CPC Class Codes: B01D 2201/4046 Means for avoiding false mounting of different parts
• CPC Class Codes: B01D 2313/02 Specific tightening or locking mechanisms
• CPC Class Codes: B01D 2313/04 Specific sealing means
• CPC Class Codes: B01D 2313/041 Gaskets or O-rings
• CPC Class Codes: B01D 2313/06 External membrane module supporting or fixing means
• CPC Class Codes: B01D 2313/18 Specific valves
• CPC Class Codes: B01D 2313/20 Specific housing
• CPC Class Codes: B01D 2313/205 characterised by the shape
• CPC Class Codes: B01D 2313/21 Specific headers, end caps
• CPC Class Codes: B01D 2313/44 Cartridge types
• CPC Class Codes: B01D 61/025 Reverse osmosis; Hyperfiltration
• CPC Class Codes: B01D 61/08 Apparatus therefor
• CPC Class Codes: B01D 61/10 Accessories; Auxiliary operations
• CPC Class Codes: B01D 65/00 Accessories or auxiliary operations, in general, for separation processes or apparatus using semi-permeable membranes
• CPC Class Codes: C02F 1/283 using coal, charred products, or inorganic mixtures containing them
• CPC Class Codes: C02F 1/441 by reverse osmosis
• CPC Class Codes: C02F 2201/006 Cartridges

Abstract

An assembly method and related subassembly for a water filter element in the housing of a replaceable filter cartridge provides for filter element insertion into the open bottom end of the housing and subsequent attachment of a retaining ring to the upper end of the element such that the element is secured against vertical drop-out until the bottom end of the cartridge can be enclosed with an end cap. The method and subassembly are particularly well adapted to cartridges in which the lower end cap is attached by spin welding. The enclosing end cap may also be provided with end rings to enhance the user'"'"'s grip in cartridge installation and removal. The end rings may also be color coded for each of cartridge identification and matching to the filter head.

Claims

1. A method for assembling a water filter element in a housing to provide a replaceable filter cartridge, the housing having an open operative end defined by an annular reduced diameter portion and the filter element having an end enclosure with an axially extending neck sealingly engaging the interior of the reduced diameter portion, extending axially therepast to a stop position in which the end closure is in engagement with the housing, and having an inlet and an outlet for water, the method comprising the steps of:

(1) providing the opposite end of the housing with an annular opening for receipt of the filter element;

(2) inserting the filter element axially through the annular opening until the element reaches the stop position;

(3) attaching a retaining ring to the neck of the filter element at a position axially beyond and in engagement with the end of the reduced diameter portion of the housing when the filter element is in the stop position to retain the element from reverse axial movement; and

,

(4) attaching a housing end cap to the housing annular opening to seal the opening and hold the filter element in the stop position.

2. The method as set forth in claim 1 including the steps of:

(1) providing an annular groove in the neck of the element; and

,

(2) placing the retaining ring in the annular groove.

3. The method as set forth in claim 2 wherein the retaining ring comprises an O-ring.

4. The method as set forth in claim 1 wherein the step of attaching the housing end cap comprises spin welding.

5. The method as set forth in claim 1 including the step of attaching a cap grip to the housing end cap.

6. The method as set forth in claim 5 including the step of coding the cap grip with cartridge identification indicia.

7. The method as set forth in claim 5 wherein the coding step comprises color coding.

8. The method as set forth in claim 5 wherein the cap grip attaching step comprises snap fitting.

9. The method as set forth in claim 5 including the step of providing the cap grip with a high friction surface to enhance manual gripping.

10. A subassembly for use in the assembly of a replaceable filter cartridge comprising:

a cylindrical housing having an open operative end defined by an annular reduced diameter portion and an annular opening in the opposite end of a diameter larger than the diameter of the open operative end;

a filter element positioned in the housing and having an end closure with an axially extending neck in sealing contact with the interior of the reduced diameter portion, and a major diameter smaller than the annular opening and larger than the open operative end, said filter element positioned in the housing against an axial stop to define an operative position; and

,

a retaining ring attached to the filter element neck at a position axially beyond and in engagement with the end of the reduced diameter portion of the housing to retain the element from axial movement.

11. The subassembly as set forth in claim 10 including a bottom end cap attached to the opposite end of the housing to enclose the filter element therein.

12. The subassembly as set forth in claim 11 including a grip ring attached to the peripheral outer edge of the end cap.