Rechargeable battery and method of assembly
First Claim
1. A battery pack comprising:
- a battery cell having a first terminal and a second terminal disposed on a first end of the battery cell;
a core pack assembly adjacent the first end of the battery cell, wherein the core pack assembly includes,a support member attached to the first end of the battery cell and having a first terminal aperture and a second terminal aperture, wherein the support member includes a plurality of hooks and a shoulder,a protection circuit module (PCM) adjacent the support member and electrically coupled to the first terminal,a positive temperature coefficient (PTC) component adjacent the support member and electrically coupled to the second terminal,a first L-shaped contact having a first horizontal surface contact area that is perpendicular to a first vertical surface contact area, wherein the first horizontal surface contact area abuts the support member shoulder, the first L-shaped contact electrically coupled to the first terminal via the protection circuit module, the protection circuit module configured to disconnect the first terminal from the L-shaped contact upon a disconnect event,a second L-shaped contact having a second horizontal contact area that is perpendicular to a second vertical surface contact area, wherein the second horizontal surface contact area abuts the support member shoulder, the second L-shaped contact electrically coupled to the second terminal via the PTC;
a top cover secured to the core pack assembly by the support member hooks, wherein the top cover encloses the support member, the PCM, the PTC, the first L-shaped contact, and the second L-shaped contact, the first vertical surface contact area and the second vertical surface contact area are exposed through corresponding apertures in the top cover; and
a label including a body section and first, second, third and fourth flap sections, at least one of the flap sections securing the top cover to the battery cell.
2 Assignments
0 Petitions
Accused Products
Abstract
An exemplary battery pack comprises a battery cell having a first terminal and a second terminal disposed on a first end of the battery cell. A support member is attached to the first end of the battery cell, and a first L-shaped contact is connected to the first terminal via a protection circuit module. The protection circuit module is configured to disconnect the first terminal from the L-shaped contact upon a disconnect event. A second L-shaped contact connected to the second terminal, and a top cover encloses the first end of the battery cell, the support member and the protection circuit module. The first and second L-shaped contacts are exposed through corresponding apertures in the top cover, and a label including a body section and first, second, third and fourth flap sections is wrapped around the battery cell such that at least one of the flap sections secures the top cover to the battery cell. A cutout area can be provided on one of the flap sections to expose the L-shaped contacts for interfacing with device or connector contacts.
18 Citations
12 Claims
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1. A battery pack comprising:
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a battery cell having a first terminal and a second terminal disposed on a first end of the battery cell; a core pack assembly adjacent the first end of the battery cell, wherein the core pack assembly includes, a support member attached to the first end of the battery cell and having a first terminal aperture and a second terminal aperture, wherein the support member includes a plurality of hooks and a shoulder, a protection circuit module (PCM) adjacent the support member and electrically coupled to the first terminal, a positive temperature coefficient (PTC) component adjacent the support member and electrically coupled to the second terminal, a first L-shaped contact having a first horizontal surface contact area that is perpendicular to a first vertical surface contact area, wherein the first horizontal surface contact area abuts the support member shoulder, the first L-shaped contact electrically coupled to the first terminal via the protection circuit module, the protection circuit module configured to disconnect the first terminal from the L-shaped contact upon a disconnect event, a second L-shaped contact having a second horizontal contact area that is perpendicular to a second vertical surface contact area, wherein the second horizontal surface contact area abuts the support member shoulder, the second L-shaped contact electrically coupled to the second terminal via the PTC; a top cover secured to the core pack assembly by the support member hooks, wherein the top cover encloses the support member, the PCM, the PTC, the first L-shaped contact, and the second L-shaped contact, the first vertical surface contact area and the second vertical surface contact area are exposed through corresponding apertures in the top cover; and a label including a body section and first, second, third and fourth flap sections, at least one of the flap sections securing the top cover to the battery cell. - View Dependent Claims (2, 3, 4, 5, 6)
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7. A method of assembling a core pack adjacent to a battery cell having a first terminal and a second terminal disposed on a first end of the battery cell, the method comprising:
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attaching a support member to the first end of the battery cell, wherein the support member has a first terminal aperture and a second terminal aperture, wherein the support member includes a plurality of hooks and a shoulder; coupling a protection circuit module (PCM) to the first terminal, wherein the PCM is adjacent to the support member; coupling a positive temperature coefficient (PTC) to the second terminal, wherein the PTC is adjacent to the support member; connecting a first L-shaped contact having a first horizontal surface contact area that is perpendicular to a first vertical surface contact area, wherein the first horizontal surface contact area abuts the support member shoulder, the first L-shaped contact electrically coupled to the first terminal via the PCM that is configured to disconnect the first terminal from the L-shaped contact upon a disconnect event; connecting a second L-shaped contact having a second horizontal contact area that is perpendicular to a second vertical surface contact area, wherein the second horizontal surface contact area abuts the support member shoulder, the second L-shaped contact electrically coupled to the second terminal via the PTC; securing a core pack assembly that includes the support member, the PCM, the PTC, the first L-shaped contact, and the second L-shaped contact with a top cover that encloses the core assembly, the first vertical surface contact area and the second vertical surface contact are exposed through corresponding apertures in the top cover; and securing the top cover to the battery cell with a label, the label including a body section and first, second, third and fourth flap sections. - View Dependent Claims (8, 9, 10, 11, 12)
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Specification