Preparation of aggregate jobs for production

• US 7,542,155 B2
• Filed: 09/25/2006
• Issued: 06/02/2009
• Est. Priority Date: 09/25/2006
• Status: Active Grant

• Current Assignee: Cimpress Schweiz GmbH (Cimpress Plc)
• Original Assignee: Vistaprint Technologies Limited (Cimpress Plc)
• Inventors: Paskalev, Boris I., Fowler, Craig A., Moody, Jay T., Weinberg, Henri B., Hescock, Christian H.
• Primary Examiner(s): Coles; Edward L
• Assistant Examiner(s): Singh; Satwant K
• Application Number:
  US11/526,311
• Publication Number:
  US 20080080006A1
• Time in Patent Office: 981 Days
• Field of Search: 358/1.15, 358/1.16, 358/1.13, 399/82
• US Class Current: 358/1.13
• CPC Class Codes: G06F 3/1204 resulting in reduced user or operator actions, e.g. presetting, automatic actions, using hardware token storing data
• CPC Class Codes: G06F 3/1217 achieving reduced idle time at the output device or increased asset utilization
• CPC Class Codes: G06F 3/1219 with regard to consumables, e.g. ink, toner, paper
• CPC Class Codes: G06F 3/1262 by grouping or ganging jobs
• CPC Class Codes: G06F 3/1263 based on job priority, e.g. re-arranging the order of jobs, e.g. the printing sequence
• CPC Class Codes: G06F 3/1282 High volume printer device
• CPC Class Codes: G06F 3/1285 Remote printer device, e.g. being remote from client or server

Abstract

System and method for automated scheduling and creation of gangs of individual jobs for production. Individual jobs and related production parameters and order information are retained electronically in a database of pending jobs awaiting production. Based on production capacity at the production facility and the production parameters of the individual pending jobs in the database, a plurality of gang shells having defined production parameters, but not having specific individual jobs associated therewith, are defined and used for scheduling equipment and personnel at the production facility during a work shift or other desired period of time. The specific individual jobs for a gang are selected from the database relatively shortly prior to the gang'"'"'s scheduled production time.

Claims

1. An automated method for creating gangs of individual jobs for production at a production facility, the method comprising:

retaining in electronic form a plurality of individual jobs, each individual job having one or more associated production parameters;

based on at least the available production capacity at the production facility and the production parameters of the individual jobs, defining a plurality of gang shells representing gangs planned to be subsequently created and produced;

based on at least the defined gang shells, developing a schedule for the production of at least some of the gangs represented by the gang shells during a time period; and

creating each gang to be produced such that the gang will be available to the production facility in advance of the gang'"'"'s scheduled production time.

2. The method of claim 1 wherein the creation of each gang is performed shortly before the gang'"'"'s scheduled production time.

3. The method of claim 1 wherein the schedule for the production of the gangs is revised if the available production capacity at the production facility changes.

4. The method of claim 1 wherein developing the schedule for production of the gangs includes developing a first schedule, providing the first schedule to production facility personnel for review, and developing a revised schedule based on feedback from the production facility personnel.

5. The method of claim 1 wherein a defined gang shell may be removed from the schedule such that a gang will not be created for that gang shell.

6. The method of claim 1 wherein each gang shell is assigned a priority level and wherein the developing of a schedule for production is further based on the assigned priority levels of the gang shells.

7. The method of claim 6 wherein the individual job production parameters include an indication of the requested date of delivery to the customer of the produced individual job and wherein the priority level assigned to each gang shell is based on at least the earliest requested individual date of delivery of the individual jobs in the gang.

8. The method of claim 1 wherein the retained individual jobs include individual jobs for a plurality of different types of products and further comprising determining the types of products to be produced during the time period.

9. The method of claim 8 further comprising creating one or more gang shells for each type of product to be printed during the time period.

10. The method of claim 1 wherein the defining of the plurality of gang shells is further based on anticipated changes to the contents of the database of pending individual jobs after the gang shells are defined.

11. The method of claim 10 wherein the anticipated change is the addition of more individual jobs to the database.

12. The method of claim 10 wherein the anticipated change is the requirement to reproduce previously produced individual print jobs.

13. The method of claim 1 wherein the individual jobs are individual print jobs and further comprising printing a desired quantity of at least one gang to create a plurality of printed copies, cutting the plurality of copies to separate the individual print jobs, and packaging the individual print jobs for individual delivery.

15. A computer readable medium having embodied thereon computer executable instructions for performing the method of claim 1.

14. A system comprising

at least one production system,

a plurality of individual jobs retained in electronic form and having one or more production parameters associated therewith,

a ganger capable of defining a plurality of gang shells based on at least the production parameters and the production capability of the at least one production system, the gang shells representing gangs planned to be subsequently created and printed,

a scheduler capable of developing a schedule for production of at least some of the gangs represented by the gang shells, and

a ganger capable of creating gangs to be printed.