Equipment procurement method and system

• US 7,546,253 B2
• Filed: 03/28/2005
• Issued: 06/09/2009
• Est. Priority Date: 12/29/2000
• Status: Expired due to Fees

• Current Assignee: ABB AB (ABB Limited)
• Original Assignee: ABB AB (ABB Limited)
• Inventors: Andersson, Johan, Rudin, Mikael, Pauly, Tomas
• Primary Examiner(s): Garg; Yogesh C
• Application Number:
  US11/091,252
• Publication Number:
  US 20050273395A1
• Time in Patent Office: 1,534 Days
• Field of Search: 705/26, 705/27, 705/4, 714/E11.207
• US Class Current: 705/7.38
• CPC Class Codes: G06Q 10/0637 Strategic management or analysis, e.g. setting a goal or target of an organisation; Planning actions based on goals; Analysis or evaluation of effectiveness of goals
• CPC Class Codes: G06Q 10/0639 Performance analysis of employees; Performance analysis of enterprise or organisation operations
• CPC Class Codes: G06Q 10/08 Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders
• CPC Class Codes: G06Q 10/20 Administration of product repair or maintenance
• CPC Class Codes: G06Q 30/06 Buying, selling or leasing transactions
• CPC Class Codes: G06Q 30/0611 Request for offers or quotes
• CPC Class Codes: G06Q 30/0613 Third-party assisted
• CPC Class Codes: G06Q 30/0621 Item configuration or customization
• CPC Class Codes: G06Q 30/0635 Processing of requisition or of purchase orders
• CPC Class Codes: G06Q 30/0637 Approvals
• CPC Class Codes: G06Q 40/08 Insurance

Abstract

A computer-implemented method for the replacement of equipment in a process control system for an industrial plant, in which a replacement operation is conducted at least in part by means of a first software application component for conducting e-procurement operations whereby one or more replacement devices complying with a defined specification may be procured from one or more external suppliers, which component is functionally linked with at least one second software application component for managing runtime operational data associated with said equipment, such that e-procurement operations may be initiated via said at least one second software application component.

Claims

1. A computer-implemented method for replacement of equipment in a plant arranged with an industrial control system, the method comprising:

providing a computer-based industrial control system for industrial process or manufacturing control, the computer-based control system comprising;

a plurality of model objects, each model object of the plurality of model objects representing an item of equipment and containing at least one reference to a plurality of aspects, each aspect of the plurality of aspects representing an item of information or functionality related to the item of equipment; and

wherein the plurality of aspects comprises at least one first aspect related to control of the item of equipment and at least one second aspect operable to provide information and functionality for use in initiating procurement of a replacement for the item of equipment;

monitoring, via the industrial control system, a plurality of industrial equipment operational data;

conducting, via the at least one second aspect, e-procurement operations, wherein at least one replacement device complying with a defined specification may be procured from at least one external supplier;

linking the at least one second aspect with the at least one first aspect for representing and managing the plurality of industrial equipment operational data associated with said equipment in said industrial control system;

selecting the at least one second aspect for procurement; and

initiating, via functions provided by the at least one second aspect, e-procurement operations responsive to the industrial equipment operational data.

2. The method according to claim 1, wherein said at least one second software application component comprises a reporting software function for reporting on an operational condition monitored during runtime of the plant.

3. The method according to claim 2, wherein said at least one second software application component comprises a function for producing at least one of a production report, a quality report, and a cost of operation report.

4. The method according to claim 1, wherein said at least one second software application component comprises a control software function for controlling operational conditions relating to said equipment.

5. The method according to claim 1, wherein said at least one second software application component comprises a graphical software function for producing a graphical runtime representation of said equipment in its operational context of said plant, whereby a management function for said runtime operational data is accessed.

6. The method according to claim 5, further comprising the steps of:

selecting, by a user, a presentation of a menu via said graphical runtime representation of said equipment;

retrieving a specification stored or generated on the basis of stored data, for said equipment; and

procuring a replacement apparatus according to at least part of said specification.

7. The method according to claim 6, further comprising the step of providing said user with an option to alter said specification after the specification is retrieved.

8. The method according to claim 6, wherein said presentation is selected from a graphical representation on a screen from at least one of:

a computer connected by a LAN network to the process control system;

a computer connected by a WAN network to the process control system;

a computer connected by a telephone network to the process control system;

a computer connected by a short range radio link to the process control system;

a mobile telephone connected by a telephone network to the process control system; and

a mobile telephone connected by a short range radio link to the process control system.

9. The method according to claim 6, further comprising providing said user with confirmation data once a preferred replacement has been identified, and said user selecting an option to execute a purchase of said replacement apparatus.

10. The method according to claim 1, wherein said initiating e-procurement operations further comprise the steps of:

requesting, via a data communications network, a plurality of proposals for supply from a plurality of different suppliers; and

selecting a preferred replacement from said plurality of proposals.

11. The method according to claim 1, wherein said e-procurement operations comprise the step of requesting an approval for a purchase of a predetermined value from a person or process having authority to give approval to make said purchase.

12. The method according to claim 1, wherein said initiation of e-procurement operations is arranged to occur automatically in response to said industrial equipment operational data associated with said equipment received from said at least one second software application component.

13. The method according to claim 1, further comprising the steps of:

examining one or more prices and conditions retrieved in the e-procurement operations;

forming a negative buying decision;

changing at least one part of a replacement apparatus specification to initiate a modified e-procurement process;

examining one or more new prices and conditions retrieved in the modified e-procurement process; and

transmitting a purchase confirmation to an identified preferred supplier.

14. The method according to claim 1, further comprising the steps of:

performing iterations of cost evaluation of the specification in which specification factors or parameters are changed judging each evaluation result in accordance with a predefined algorithm to finalise an e-procurement process.

15. The method according to claim 1, further comprising a computer program code element, comprising computer code or software code portions operable for enabling a computer or a processor to carry the steps of the method according to claim 1.

16. The method of claim 1, further comprising:

providing, via at least one further aspect, functions for reporting at least one operational condition of the item of equipment; and

deciding to initiate procurement of the replacement for the item of equipment based on the at least one operational condition.

17. The method of claim 1, wherein the plurality of aspects comprises at least one third aspect operable to provide a software function for producing a graphical representation of the item of equipment in an operational context, the graphical representation operable to allow a user to select a model object from the plurality of model objects and an aspect from the plurality of aspects associated with the selected model object.

18. The method of claim 17, further comprising:

selecting, by a user, a presentation of a menu via the graphical representation of the item of equipment;

retrieving a specification stored or generated by at least one aspect of the plurality of aspects associated with at least one model object of the plurality of model objects representing the item of equipment; and

initiating the procurement of the replacement for the item of equipment according to at least part of the specification.

19. The method of claim 1, further comprising:

requesting, via a data communications network, a plurality of proposals for supply of replacement equipment from a plurality of suppliers;

reviewing the plurality of proposals; and

selecting at least one proposal of the plurality of proposals.

20. The method of claim 1, wherein a software component of the computer-based control system is operable to automatically select the at least one second aspect for initiating procurement.

21. The method of claim 20, wherein the software component is provided an aspect to a model object of the plurality of model objects that represents the item of equipment.

22. The method of claim 20, wherein the software component initiates procurement based on at least one operational condition of the item of equipment.

23. A procurement system for ordering equipment for an industrial plant, said system operable for transmitting information including a specification for said equipment and operable for communication with suppliers over a network, the procurement system comprising:

a computer-based industrial control system operable to monitor industrial equipment operational data, the industrial control system comprising;

a plurality of model objects, each model object of the plurality of model objects representing an item of equipment and containing at least one reference to a plurality of aspects, each aspect of the plurality of aspects representing an item of information or functionality related to the item of equipment;

wherein the plurality of aspects comprises at least one first aspect related to control of the item of equipment and at least one second aspect operable to provide information and functionality for use in initiating procurement of a replacement device for the item of equipment; and

a first software application component, corresponding to the at least one first aspect, operable to conduct e-procurement operations, and procure the replacement device complying with a defined specification from at least one external supplier;

a functional link between said first software application component and at least one second software application component, corresponding to the at least one second aspect, selected for procurement, for managing industrial equipment operational data associated with the item of equipment in said computer-based industrial control system; and

e-procurement operations, initiated via said at least one second software application component responsive to said industrial equipment operational data.

24. The procurement system according to claim 23, wherein the system is operable for communicating the specification for said at least one replacement device to at least one manufacturer or supplier of the at least one replacement device or part or related service thereof.

25. The procurement system according to claim 23, comprising software operable to match a registered or identified logged-in prospective customer to a history of details of specification selection, and subsequent changes to specification stored in a database of the system.

26. The procurement system according to claim 23, comprising software operable to match a registered or identified logged-in prospective customer to a history of details of specification selection comprising a digital identifier such as a cookie stored in a computer used by the prospective customer.

27. The computer-implemented control system of claim 23, wherein the control system is operable to communicate the specification for the replacement device to at least one manufacturer of the replacement device or part or related service thereof.

28. The computer-implemented control system of claim 23, wherein the control system is operable to match a registered or identified logged-in prospective customer to a history of details of specification selection, and subsequent changes to specification stored in a database of the control system.

29. The computer-implemented control system of claim 23, wherein the control system is operable to match a registered or identified logged-in prospective customer to a history of details of specification selection comprising a digital identifier such as a cookie stored in a computer used by the prospective customer.

30. A computer program contained in a computer readable medium, comprising computer program code operable to make a computer or processor carry out the steps of:

monitoring, via an industrial control system, a plurality of industrial equipment operational data;

wherein, each item of industrial equipment is represented by a model object of a plurality of model objects, each model object containing a reference to a plurality of aspects, each aspect of the plurality of aspects representing an item of information or functionality related to the item of equipment;

wherein the plurality of aspects comprises at least one first aspect related to control of the item of industrial equipment and at least one second aspect operable to provide information and functionality for use in initiating procurement of a replacement for the item of equipment;

conducting, via the at least one first aspect, e-procurement operations, wherein at least one replacement device complying with a defined specification may be procured from at least one external supplier;

linking the at least one first aspect with the at least one second aspect for representing and managing the plurality of industrial equipment operational data associated with an equipment;

selecting the at least one second aspect for procurement; and

initiating e-procurement operations, via said at least one second aspect, responsive to the plurality of industrial equipment operational data associated with said equipment.