Light module for a vehicular exterior mirror assembly

• US 7,547,127 B2
• Filed: 02/04/2008
• Issued: 06/16/2009
• Est. Priority Date: 02/01/1993
• Status: Expired due to Fees

• Current Assignee: Magna Mirrors of America Incorporated (Magna International Incorporated)
• Original Assignee: Donnelly Corporation (Magna International Incorporated)
• Inventors: Pastrick, Todd W.
• Primary Examiner(s): Sember; Thomas M
• Application Number:
  US12/025,080
• Publication Number:
  US 20080123358A1
• Time in Patent Office: 498 Days
• Field of Search: 362/494, 362/548, 362/549
• US Class Current: 362/494
• CPC Class Codes: B60Q 1/2665 on rear-view mirrors lighting devices for vehicle interior on or for rear-view mirrors B60Q3/258
• CPC Class Codes: B60Q 1/38 using immovably-mounted light sources, e.g. fixed flashing lamps
• CPC Class Codes: B60Q 2300/054 Variable non-standard intensity, i.e. emission of various beam intensities different from standard intensities, e.g. continuous or stepped transitions of intensity
• CPC Class Codes: B60Q 2900/30 Lamps commanded by wireless transmissions
• CPC Class Codes: B60R 1/1207 with lamps; with turn indicators
• CPC Class Codes: B60R 2001/1284 with communication systems other than radio-receivers, e.g. keyless entry systems, navigation systems; with anti-collision systems
• CPC Class Codes: B60R 21/12 which protect the occupants against personal attack from the inside or the outside of the vehicle
• CPC Class Codes: Y10S 362/80 Light emitting diode

Abstract

A light module for an exterior rearview mirror assembly adapted for attachment to the side of a vehicle comprises an enclosure and a light-transmitting cover. A first light source in the enclosure radiates light through the light-transmitting cover when the light source is electrically powered. A first structure is preferably provided that is configured to mate with a second structure of the exterior mirror assembly in order to at least partially retain the light module substantially within the exterior mirror assembly. The enclosure can be received through an opening in the exterior mirror assembly and the light module may be releasably retained by the first and second structures.

Claims

1. A light module adapted to be removably positioned in an opening in an exterior rearview mirror assembly, the exterior rearview mirror assembly adapted for attachment to a side of a vehicle, said light module comprising:

an enclosure having a wall defining a first enclosure cavity;

a first light-transmitting opening of said enclosure;

a first light-transmitting cover for said first light-transmitting opening;

a first light source in said first enclosure cavity radiating light through said first light-transmitting cover in said first light-transmitting opening when said light source is electrically powered;

a first structure of said light module configured to mate with a second structure of said exterior mirror assembly in order to at least partially retain said enclosure substantially within said exterior mirror assembly; and

wherein said enclosure can be received through an opening in said exterior mirror assembly and wherein said light module is releasably retained in said exterior mirror assembly by said first and second structures and removable from said opening as a unit.

2. The light module in claim 1, wherein said enclosure is made from a heat-resistant polymer.

3. The light module in claim 2, wherein said heat-resistant polymer has a heat distortion temperature of at least approximately 80 degrees Celsius.

4. The light module in claim 1 including a light-directing surface at least partially surrounding said first light source.

5. The light module in claim 4, wherein said light-directing surface is vacuum-metalized to a surface of said wall.

6. The light module in claim 1, wherein said first light-transmitting cover comprises an optical lens.

7. The light module in claim 6, wherein said optical lens is selected from the group consisting of a diffusive optic, a diffractive optic, a refractive optic, a reflective optic, a holographic optic, a binary optic, a clear optic, and a sinusoidal optic.

8. The light module in claim 1, wherein said first light source comprises one of an incandescent lamp, a halogen lamp, at least one light-emitting diode, and a vacuum fluorescent lamp.

9. The light module in claim 1, wherein said first light source comprises an incandescent lamp.

10. The light module in claim 1, wherein said first light source comprises at least one light emitting diode.

11. The light module in claim 10, wherein said first light source comprises a plurality of light emitting diodes.

12. The light module in claim 1, wherein said first and second structures comprise a tongue-and-groove configuration.

13. A light module for an exterior rearview mirror assembly, the exterior rearview mirror assembly adapted for attachment to a side of a vehicle, said light module comprising:

an enclosure defining an enclosure cavity;

a light-transmitting cover;

a plurality of light-emitting diodes within said enclosure cavity;

wherein when the exterior mirror assembly is mounted to the side of the vehicle and when said plurality of light emitting diodes is electrically powered, at least one of said light emitting diodes radiates light generally through said light-transmitting cover and along a light-radiating axis that extends rearwardly away from the side of the vehicle to which the exterior mirror assembly is attached in order to at least partially shield the driver from direct view of light radiated by said at least one of said light emitting diodes, said light-radiating axis being at an angle of at least approximately 15 degrees away from a longitudinal axis of the vehicle, and wherein said radiated light of said at least one of said light emitting diodes generally does not directly impinge the side of the vehicle; and

a first structure of said light module configured to mate with a second structure of said exterior mirror assembly in order to at least partially retain said enclosure substantially within said exterior mirror assembly.

14. The light module in claim 13 including a light-directing surface at least partially surrounding said plurality of light-emitting diodes.

15. The light module in claim 14, wherein said light-directing surface is vacuum-metalized to a surface of said enclosure.

16. The light module in claim 13, wherein said light-transmitting cover comprises an optical lens.

17. The light module in claim 16, wherein said optical lens is selected from the group consisting of a diffusive optic, a diffractive optic, a refractive optic, a reflective optic, a holographic optic, a binary optic, a clear optic, and a sinusoidal optic.

18. The light module in claim 16, wherein said enclosure is made from a heat-resistant polymer.