Blanks and methods for forming a beverage carrier from the blanks

• US 7,552,820 B2
• Filed: 04/06/2007
• Issued: 06/30/2009
• Est. Priority Date: 04/10/2006
• Status: Expired due to Fees

• Current Assignee: Graphic Packaging International Incorporated
• Original Assignee: Graphic Packaging International Incorporated
• Inventors: Kohler, Karl A.
• Primary Examiner(s): ACKUN, JACOB K
• Application Number:
  US11/697,392
• Publication Number:
  US 20070235351A1
• Time in Patent Office: 816 Days
• Field of Search: 206/162, 206/167, 206/170, 206/192, 206/193, 206/196, 206/199, 206/200, 206/557, 206/561, 493/52, 493/56, 493/69, 493/70
• US Class Current: 206/199
• CPC Class Codes: B65D 2571/00135 integral with the wrapper
• CPC Class Codes: B65D 2571/00339 extending from the upper or lower wall
• CPC Class Codes: B65D 2571/00493 attached to the wrapper
• CPC Class Codes: B65D 2571/00512 movable or foldable between an extended and a retracted position
• CPC Class Codes: B65D 2571/00574 whereby contents can still be carried after the line has been torn
• CPC Class Codes: B65D 2571/0066 formed from one single sheet
• CPC Class Codes: B65D 2571/00728 the end walls being closed by gluing
• CPC Class Codes: B65D 2571/00802 Other shapes
• CPC Class Codes: B65D 71/0018 with separately-attached handles
• CPC Class Codes: B65D 71/36 having a tubular shape, e.g. tubular wrappers, with end walls
• CPC Class Codes: B65D 77/042 the inner container being of polygonal cross-section formed by folding or erecting one or more blanks, e.g. carton

Abstract

A beverage carrier including at least two cartons and a tray having a retractable handle for holding the cartons is provided. The cartons and the tray are each formed from blanks of sheet material. Each carton includes a first and second side wall, a top panel, a bottom panel, and first and second end walls, wherein the side walls, the top panel, the bottom panel and the end walls are interconnected to form the carton. The tray includes a first and second side panel, a first and second bottom panel, a first and second divider panel, and a first and second end panel. The tray includes an opening through which a retractable handle is placed. The retractable handle is configured to move between a recessed position and an extended position. The tray is configured to hold at least two cartons for easy transport and storage.

Claims

1. A carrier for transporting a plurality of beverage containers, said carrier comprising:

at least two cartons, each said carton formed from a blank of sheet material;

a tray formed from a blank of sheet material, said at least two cartons removably positioned in said tray, said tray comprising a first end wall, a second end wall, a first side wall, a second side wall, a bottom wall, and a divider wall extending between said first end wall and said second end wall, said divider wall dividing said tray into a first carton holding area and a second carton holding area; and

a retractable handle formed from a blank of sheet material, said handle comprising an opening located in an upper portion, said handle located inside said tray divider wall and extends through a handle opening in said divider wall, said handle movable from a retracted position to an extended position.

2. A carrier in accordance with claim 1 wherein said tray bottom wall comprises a first bottom panel and a second bottom panel, and said tray divider wall comprises a first divider panel and a second divider panel coupled together along a divider fold line, said handle opening in said divider wall extending along said divider fold line, said first bottom panel is coupled to said first divider panel along a first fold line and said second bottom panel is coupled to said second divider panel along a second fold line, said retractable handle positioned between said first divider panel and said second divider panel.

3. A carrier in accordance with claim 2 wherein said second bottom panel comprises a plurality of tabs extending from an interior edge of said second panel, and said first divider panel and said second divider panel comprises a plurality of aligned tab openings sized to receive said second bottom panel tabs.

4. A carrier in accordance with claim 2 wherein said handle comprises an upper portion and a lower portion, a width of said handle upper portion is less than a width of said handle lower portion so that said handle upper portion extends through said handle opening in said tray divider wall and said handle lower portion engages said divider fold line to prevent said second handle portion from extending through said handle opening.

5. A carrier in accordance with claim 1 wherein each said carton comprises a top wall, a bottom wall, a first end wall, an opposing second end wall, a first side wall, and an opposing second side wall, said first and second end walls and said first and second side walls extending between said top wall and said bottom wall

6. A carrier in accordance with claim 5 wherein said first and second side walls of each said carton comprises an upper panel and a lower panel coupled along a side wall fold line, and said first and second end walls comprise an upper and a lower end flap.

7. A carrier in accordance with claim 6 wherein each said carton further comprises a tear strip located in said top wall and said second side wall upper panel.

8. A carrier in accordance with claim 7 wherein a width and height of said top wall is less than a height and width of said bottom wall, said top wall opposed and parallel to said bottom wall, said lower side panels of said first and second side walls substantially perpendicular to said bottom wall, said lower end flaps of said first and second end walls substantially perpendicular to said bottom wall, said upper panels of said first and said second side wall angled inwardly from said lower panels of said first and second side walls, and said upper flaps of said first and second end walls angled inwardly from said lower flaps of said first and second end walls.

9. A carrier in accordance with claim 1 comprising four cartons.

14. A carrier assembly in accordance with claim 8 wherein said carton blank comprises:

a top panel;

a first upper side panel extending from an edge of said top panel;

a second upper side panel extending from an opposing edge of said top panel;

a first lower side panel extending from said first upper side panel, said first upper and lower side panels defining a first side wall;

a second lower side panel extending from said second upper side panel along a fold line, said second upper and lower side panels defining a second side wall;

a bottom panel extending from said second lower side panel;

a first upper end flap and a second upper end flap extending from opposite ends of said top panel; and

a first lower end flap and a second lower end flap extending from opposite ends of said bottom panel.

15. A carrier assembly in accordance with claim 14 wherein said carton blank further comprises a tear strip located in said top wall and said second upper side panel.

16. A carrier assembly in accordance with claim 14 wherein a width and height of said top panel is less than a height and width of said bottom panel, so that when said carton is formed, said top wall is opposed and parallel to said bottom wall, said first and second lower side panels are substantially perpendicular to said bottom panel, said first and second lower end flaps are substantially perpendicular to said bottom panel, said first and second upper panels are angled inwardly from said first and second lower panels, and said first and second upper flaps are angled inwardly from said first and second lower flaps.

17. A carrier assembly in accordance with claim 14 wherein said carton blank further comprises:

a first and a second side flap extending from opposing ends of said first lower side panel;

a third and a fourth side flap extending from opposing ends of said first upper side panel;

a fifth and a sixth side flap extending from opposing ends of said second lower side panel;

a seventh and an eighth side flap extending from opposing ends of said second upper side panel;

a first and a second glue flap extending from first and said second lower end flaps; and

a third glue flap extending from said bottom panel.

10. A carrier assembly for transporting a plurality of beverage containers said carrier assembly formed from a tray blank of sheet material, a carton blank of sheet material, and a handle blank of sheet material, said tray blank comprising:

a first and a second bottom panel, each said bottom panel comprising an inner edge and an outer edge;

a first side panel extending from said outer edge of said first bottom panel and a second side panel extending from said outer edge of said second bottom panel;

a first divider panel extending from said inner edge of said first bottom panel and a second divider panel extending from said inner edge of said second bottom panel, first and second divider panels are coupled along a divider fold line;

a handle opening extending along a portion of said fold line coupling said first and said second divider panels; and

a first and a second end panel extending from opposing ends of said second bottom panel;

said handle blank comprising;

a first handle panel and a second handle panel coupled by a handle fold line and symmetrical about said handle fold line, said first and second handle panels each comprise an upper portion and a bottom portion, a width of said handle upper portion is less than a width of said handle lower portion so that said handle upper portion is extendable through said handle opening in said tray divider wall and said handle lower portion engages said divider fold line to prevent said second handle portion from extending through said handle opening.

11. A carrier assembly in accordance with claim 10 wherein said tray blank further comprises:

a first and a second connecting flap extending from opposing ends of said first side panel;

a third and a fourth connecting flap extending from opposing ends of said first divider panel; and

a fifth and a sixth connecting flap extending from opposing ends of said second side panel.

12. A carrier assembly in accordance with claim 10 wherein said second bottom panel comprises a plurality of tabs extending from said second panel at an edge adjacent said second divider panel, and said first divider panel and said second divider panel comprises a plurality of aligned tab openings sized to receive said second bottom panel tabs.

13. A carrier assembly in accordance with claim 10 wherein said handle blank further comprises an opening in said upper portion of said first and second handle panels, said opening defined by a cut line and a fold line.

18. A method of constructing a carrier for transporting a plurality of beverage containers, said method comprising:

providing a continuous tray blank of sheet material, the tray blank comprising a first and a second bottom panel, each bottom panel comprising an inner edge and an outer edge;

a first side panel extending from the outer edge of the first bottom panel and a second side panel extending from the outer edge of the second bottom panel;

a first divider panel extending from the inner edge of the first bottom panel and a second divider panel extending from the inner edge of the second bottom panel, first and second divider panels are coupled along a divider fold line;

a handle opening extending along a portion of the fold line coupling the first and second divider panels;

a first and a second end panel extending from opposing ends of the second bottom panel;

a first and a second connecting flap extending from opposing ends of the first side panel;

a third and a fourth connecting flap extending from opposing ends of the first divider panel; and

a fifth and a sixth connecting flap extending from opposing ends of the second side panel;

the second bottom panel comprises a plurality of tabs extending from the second panel at an edge adjacent the second divider panel, and the first divider panel and the second divider panel comprise a plurality of aligned tab openings sized to receive the second bottom panel tabs;

providing a continuous handle blank of sheet material, the handle blank comprising a first handle panel and a second handle panel coupled by a handle fold line and symmetrical about the handle fold line, the first and second handle panels each comprise an upper portion and a bottom portion, a width of the handle upper portion is less than a width of the handle lower portion so that the handle upper portion is extendable through the handle opening in the tray divider wall and the handle lower portion engages the divider fold line to prevent the second handle portion from extending through the handle opening;

forming the handle by folding the blank along the fold line;

forming the tray by folding the first and second side panels about respective fold lines, folding first and second divider panels into a planar relationship with formed handle sandwiched between first and second divider panels and handle first portion extending through the handle opening, folding first and second bottom panels about respective fold lines, folding first and second upper and lower end panels about respective fold lines, folding first, second, third, fourth, fifth, and sixth connecting flaps about respective fold lines;

coupling first, third, and fifth connecting flaps to first end panel, and coupling second, fourth, and sixth connecting flaps to second end panel; and

inserting the plurality of tabs extending from the inner edge of second bottom panel into the plurality of aligned openings in the first and second divider panels, the divider panels dividing the tray into a first carton holding area and a second carton holding area.

19. A method in accordance with claim 18 further comprising:

providing at least two continuous carton blanks of sheet material, each carton blank comprising a top panel;

a first upper side panel extending from an edge of the top panel;

a second upper side panel extending from an opposing edge of the top panel;

a first lower side panel extending from the first upper side panel, the first upper and lower side panels defining a first side wall;

a second lower side panel extending from the second upper side panel along a fold line, the second upper and lower side panels defining a second side wall;

a bottom panel extending from the second lower side panel;

a first upper end flap and a second upper end flap extending from opposite ends of the top panel;

a first lower end flap and a second lower end flap extending from opposite ends of the bottom panel;

a first and a second side flap extending from opposing ends of the first lower side panel;

a third and a fourth side flap extending from opposing ends of the first upper side panel;

a fifth and a sixth side flap extending from opposing ends of the second lower side panel;

a seventh and an eighth side flap extending from opposing ends of the second upper side panel;

a first and a second glue flap extending from the first and second lower end flaps; and

a third glue flap extending from the bottom panel.

forming each carton by folding the cover panel and first and second upper side panels about respective fold lines, folding bottom panel about fold line between bottom panel and second lower side panel, folding first, second, third, fourth, fifth, and sixth side flaps about respective fold lines, folding first, second, and third glue flaps about respective fold lines;

coupling the third glue flap to the first lower side panels, coupling the first, third, fifth, and seventh side flaps to first upper end flap, and coupling upper end flap to first glue flap to form an open carton;

positioning a plurality of beverage containers inside the open carton; and

coupling the second, fourth, sixth, and eighth side flaps to second upper end flap, and coupling upper end flap to second glue flap to form a closed carton.

20. A method in accordance with claim 19 further comprising positioning at least two cartons in the first and second carton holding areas.