Syringe plunger sensing mechanism for a medical injector

• US 7,553,294 B2
• Filed: 05/30/2002
• Issued: 06/30/2009
• Est. Priority Date: 05/30/2002
• Status: Active Grant

• Current Assignee: Bayer Healthcare LLC (Bayer AG)
• Original Assignee: Medrad Incorporated (Bayer AG)
• Inventors: Hack, Dennis P., Lazzaro, Frank A.
• Primary Examiner(s): Lucchesi; Nicholas D
• Assistant Examiner(s): BERDICHEVSKY, AARTI
• Application Number:
  US10/159,592
• Publication Number:
  US 20040064041A1
• Time in Patent Office: 2,588 Days
• Field of Search: 604/131, 604/134, 604/152, 604/154, 604218-220, 604/228, 604/151, 604/187
• US Class Current: 604/131
• CPC Class Codes: A61M 2005/14208 with a programmable infusion control system, characterised by the infusion program
• CPC Class Codes: A61M 5/14546 Front-loading type injectors
• CPC Class Codes: A61M 5/14566 with a replaceable reservoir for receiving a piston rod of the pump
• CPC Class Codes: A61M 5/1458 Means for capture of the plunger flange
• CPC Class Codes: A61M 5/172 electrical or electronic A61M5/16804, A61M5/16831 take precedence
• CPC Class Codes: A61M 5/31515 Connection of piston with piston rod

Abstract

Embodiments of an injector, syringe, syringe interface, syringe adapter, and piston/plunger assembly for an injector (of contrast medium, for example) are described. Preferably, the syringe is adapted to engage a syringe interface mechanism such that the syringe may be connected to an injector without regard to any particular orientation of the syringe to the injector or to the piston/plunger assembly. The injector piston or drive member includes a sensing pin positioned at a forward end thereof to sense contact with the syringe plunger during advancement of the piston or drive member to contact the plunger. The piston can be advanced automatically upon connection of, for example, the syringe to the injector, or piston advance can be automated to occur after operator initiation. The injector may include or be adapted to accommodate two syringes, which for example provide for simultaneous injection of fluid into separate injection sites on a patient.

Claims

1. An injector system for injecting fluid from at least one syringe mounted thereon, the syringe having a plunger slidably disposed therein, the injector system comprising:

a housing;

at least one drive member at least partially disposed within the housing and operable to engage the plunger of the syringe;

a controller in operative connection with the drive member;

at least one syringe retaining mechanism associated with the housing, the syringe retaining mechanism adapted to releasably engage the syringe; and

a first sensing pin positioned at a forward end of the drive member and extending forward of a forward surface of the drive member to sense contact of the first sensing pin with an inner surface the syringe plunger upon forward advancement of the drive member to engage the syringe plunger prior to contact of the forward surface of the drive member with the syringe plunger, the first sensing pin being forced rearward upon with contact with the inner surface of the syringe plunger without causing forward movement of the syringe plunger, the rearward motion of the first sensing pin causing data of proximity of the inner surface of the syringe plunger and the forward surface of the drive member to be transmitted to the controller before contact of the forward surface of the drive member with the inner surface of the syringe plunger to control forward advancement of the drive member,

wherein the forward surface of the drive member is shaped to conform to the inner surface of the plunger.

2. The injector system of claim 1 wherein the first sensing pin is biased in a forward extended position and is forced rearward to impinge upon a sensor in communicative connection with the controller when contact with the syringe plunger is made during advancement of the drive member.

3. The injector system of claim 1 wherein the first sensing pin is positioned forward of the at least one syringe retaining mechanism.

4. The injector system of claim 1, further comprising:

a second drive member at least partially disposed within the housing and operable to engage a plunger of a second syringe;

a second syringe retaining mechanism associated with the housing, the second syringe retaining mechanism adapted to releasably engage the second syringe; and

a second sensing pin positioned at a forward end of the second drive member to sense contact of the second sensing pin with the second syringe plunger.

5. The injector system of claim 4, further comprising:

a source of a first injection fluid in fluid connection with the first syringe; and

a source of a second injection fluid in fluid connection with the second syringe.

6. The injector system of claim 1, further comprising a sensing system to sense when a syringe is attached to the retaining mechanism.

7. The injector system of claim 6 wherein the sensing system further senses the syringe configuration.

8. The injector system of claim 6 wherein the drive member automatically moves forward upon connection of a syringe to the retaining mechanism to engage the syringe plunger.

9. The injector system of claim 8 wherein forward movement of the drive member is stopped upon engagement with the syringe plunger but before the plunger is moved forward.

10. The injector system of claim 1 wherein the forward surface of the drive member is generally conical and the sensing pin is generally at the center of the conical forward surface of the drive member.

11. The injector system of claim 10 wherein the inner surface of the syringe plunger is the inner surface of an elastomeric plunger cover.

12. The injector system of claim 11 wherein the syringe plunger comprises an annular base connected to the plunger cover, the forward surface of the drive member passing through the annular base upon advancement of the drive member to engage the syringe plunger.

13. An injector system comprising:

a housing;

a drive member at least partially disposed within the housing and operable to engage a plunger of a syringe mounted on the housing;

a controller in operative connection with the drive member; and

a sensing mechanism comprising a movable element disposed on a forward end of the drive member and extending forward of a forward surface of the drive member, the sensing mechanism adapted to determine when the movable element makes contact within an inner surface of the syringe plunger upon forward advancement of the drive member to engage the syringe plunger prior to contact of the forward surface of the drive member with the syringe plunger, the movable element being forced rearward upon with contact with the syringe plunger without causing forward movement of the syringe plunger, the rearward motion of the moveable element causing data of proximity of the inner surface of the syringe plunger and the forward surface of the drive member to be transmitted to the controller before contact of the forward surface of the drive member with the inner surface of the syringe plunger.

14. The injector system of claim 13 wherein the movable element is a movable pin and the sensing mechanism further comprises a sensor in communicative connection with the controller.

15. The injector system of claim 14 wherein the sensor is an optical sensor.

16. The injector system of claim 14 wherein the movable pin is biased in a forward extended position and is forced rearward to impinge upon the sensor when contact with the syringe plunger is made during advancement of the drive member.

18. The injector system of claim 13, further comprising a syringe sensing system adapted to determine when a syringe is mounted on the housing.

19. The injector system of claim 18 wherein the drive member automatically moves forward to engage the syringe plunger upon mounting of a syringe on the housing.

20. The injector system of claim 19 wherein forward movement of the drive member is stopped upon engagement with the syringe plunger but before the syringe plunger is moved forward.

17. The injector system of 16 wherein the movable pin is biased in a forward extended position by a spring.

21. An injector system comprising:

a housing;

a syringe retaining mechanism associated with the housing for releasably engaging a syringe;

a drive member at least partially disposed within the housing and operable to engage a plunger of the syringe;

a controller in operative connection with the drive member;

a syringe sensing system operably associated with the syringe retaining mechanism, the syringe sensing system adapted to determine when the syringe is releasably engaged by the syringe retaining mechanism; and

a plunger sensing mechanism comprising a movable element disposed on a forward end of the drive member and extending forward of a forward surface of the drive member, the plunger sensing mechanism being operable to sense when the moveable element contacts an inner surface of the plunger upon forward advancement of the first drive member to engage the plunger prior to contact of the forward surface of the drive member with the plunger, the movable element being forced rearward upon contact with the plunger without causing forward movement of the plunger, the rearward motion of the movable element causing data of proximity of the inner surface of the plunger and the forward surface of the drive member to be transmitted to the controller before contact of the forward surface of the drive member with the inner surface of the plunger.

22. The injector system of claim 21 wherein the movable element is a movable pin and the plunger sensing mechanism further comprises a sensor in communicative connection with the controller, the movable pin being biased in a forward extended position and being forced rearward to impinge upon the sensor when contact with the syringe plunger is made during advancement of the drive member.

23. The injector system of claim 22 wherein the sensor is an optical sensor and the movable pin is spring-biased in a forward extended position.

24. An injector system comprising:

a housing;

a first drive member at least partially disposed within the housing and operable to engage a plunger of a first syringe mounted on the housing;

a second drive member at least partially disposed within the housing and operable to engage a plunger of a second syringe mounted on the housing;

a controller in operative connection with the first drive member and the second drive member;

a first mechanism comprising a first movable element disposed on a forward end of the first drive member and extending forward of a forward surface of the first drive member, the first mechanism being adapted to sense when the first movable element contacts an inner surface of the first syringe plunger upon forward advancement of the first drive member to engage the first syringe plunger prior to contact of the forward surface of the first drive member with the first syringe plunger, the first movable element being forced rearward upon contact with the first syringe plunger without causing forward movement of the first syringe plunger, the rearward motion of the first movable element causing data of proximity of the inner surface of the first syringe plunger and the forward surface of the first drive member to be transmitted to the controller before contact of the forward surface of the first drive member with the inner surface of the first syringe plunger; and

a second mechanism comprising a second movable element disposed on a forward end of the second drive member extending forward of a forward surface of the second drive member, the second mechanism being adapted to sense when the second movable element contacts an inner surface of the second syringe plunger upon forward advancement of the second drive member to engage the second syringe plunger prior to contact of the forward surface of the second drive member with the second syringe plunger, the second movable element being forced rearward upon with contact with the second syringe plunger without causing forward movement of the second syringe plunger, the rearward motion of the second movable element causing data of proximity of the inner surface of the second syringe plunger and the forward surface of the second drive member to be transmitted to the controller before contact of the forward surface of the second drive member with the inner surface of the second syringe plunger.