Nanocomposites and methods for synthesis and use thereof

• US 7,556,743 B2
• Filed: 03/06/2006
• Issued: 07/07/2009
• Est. Priority Date: 03/06/2006
• Status: Expired due to Fees

• Current Assignee: Southwest Research Institute, Board of Regents of the University of Texas System (University of Texas System)
• Original Assignee: Southwest Research Institute, Board of Regents of the University of Texas System (University of Texas System)
• Inventors: Thompson, Paul M., Furman, Benjamin R., Wellinghoff, Stephen T., Rawls, H. Ralph
• Primary Examiner(s): Visconti; Geraldina
• Application Number:
  US11/369,129
• Publication Number:
  US 20070205394A1
• Time in Patent Office: 1,219 Days
• Field of Search: 252/299.01, 252/299.5, 430/20, 428/1.1, 428/315.5, 428/323, 428/411.1, 428/500
• US Class Current: 252/299.01
• CPC Class Codes: C09K 19/40 containing elements other than carbon, hydrogen, halogen, oxygen, nitrogen or sulfur, e.g. silicon, metals
• CPC Class Codes: C09K 19/52 characterised by components which are not liquid crystals, e.g. additives with special physical aspect: solvents, solid particles
• CPC Class Codes: C09K 2323/00 Functional layers of liquid crystal optical display excluding electroactive liquid crystal layer characterised by chemical composition
• CPC Class Codes: Y10T 428/249978 Voids specified as micro
• CPC Class Codes: Y10T 428/25 Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
• CPC Class Codes: Y10T 428/31504 Composite [nonstructural laminate]
• CPC Class Codes: Y10T 428/31855 Of addition polymer from unsaturated monomers

Abstract

Nanocomposite compositions and methods of synthesis of the compositions are described. In particular, liquid crystal-functionalized nanoparticles, liquid crystal-templated nanoparticles, nanocomposite compositions including the nanoparticles, and composite compositions including the nanocomposites are detailed.

Claims

1. A process for producing a layered organo-metal nanoparticle, comprising:

providing a first phase comprising a plurality of liquid crystal monomers, the liquid crystal monomers each comprising an organic mesogen and a functional group, the liquid crystal monomers each having a long axis, the long axis having a first terminus and a second terminus, wherein the functional group is bonded to the first terminus;

providing a second phase comprising a source of metal ions;

placing a two-phase mixure of the plurality of liquid crystal monomers and the source of metal ions in a reaction vessel under reaction conditions sufficient to form a liquid crystal structure comprising the plurality of liquid crystal monomers; and

reacting the metal ions and the functional group of the plurality of liquid crystal monomers to form a bond between the metal ions and the functional group of the plurality of liquid crystal monomers yielding a lamellar organo-metal nanoparticle.

2. The process of claim 1 wherein the source of metal ions comprises a metal selected from the group consisting of:

an alkaline earth metal, a transition metal and a combination thereof.

3. The process of claim 2 wherein the transition metal is selected from the group consisting of:

hafnium, tantalum, tungsten, and a combination thereof.

4. The process of claim 1 wherein the source of metal ions comprises zirconium.

5. The process of claim 1 wherein the source of metal ions is a metal salt.

6. The process of claim 5 wherein the metal salt is ZrOCl₂.

7. The process of claim 1 wherein the nanoparticle comprises a layered zirconium phosphonate.

8. The process of claim 1 wherein the functional group is an oxygen-containing moiety and the bond between the metal ions and the functional group of the plurality of liquid crystal monomers is a bond between the metal and an oxygen atom of the oxygen-containing moiety.

9. The process of claim 8 wherein the functional group is an oxygen-containing moiety selected from the group consisting of:

a phosphate, a phosphonate, a halophosphate, a halophosphonate, a dimethylsulfoxide complex of a phosphate, a dimethylsulfoxide complex of a phosphonate, and a salt of any of these.

10. The process of claim 1 wherein the liquid crystal monomer further comprises a moiety selected from the group consisting of:

a bridging molecule, a miscibility moiety, a reactive group, and a combination thereof.

11. The process of claim 1 wherein the nanoparticle has a particle size in the range of 1-1000 nanometers.

12. The process of claim 1 wherein the nanoparticle is a nanoplatelet.

13. The process of claim 1 wherein the nanoplatelet has a lateral dimension in the range of 5-1000 nanometers and a thickness in the range of 5-100 Angstroms.

14. A nanoparticle composition, comprising:

a plurality of organic liquid-crystal monomers bound to a lamellar metal-containing nanoparticle, wherein the lamellar metal-containing nanoparticles comprise a metal selected from the group consisting of;

hafnium, tantalum, tungsten and zirconium.

15. The nanoparticle composition of claim 14 wherein plurality of organic liquid crystal monomers comprises a plurality of thermotropic organic liquid crystal monomers.

16. The nanoparticle composition of claim 14 wherein plurality of organic liquid crystal monomers comprises a plurality of organic lyotropic liquid crystal monomers.

22. A nanocomposite, comprising:

a thermoplastic material; and

a layered organo-metal nanoparticle according to claim 14.

23. A curable composition comprising:

a thermosetting material, and

a nanocomposite according to claim 22.

24. A polymer composite composition, comprising:

an interpenetrating network having a thermosetting polymer component and a toughening agent component, the toughening agent component comprising a nanocomposite according to claim 22.

17. A process for producing a layered organo-metal nanoparticle, comprising:

providing an exfoliated suspension of nanoparticles, the nanoparticles each having a first ion exchange group;

providing a plurality of liquid crystal monomers, the liquid crystal monomers each comprising an organic mesogen and a terminal ion exchange group, the liquid crystal monomers each having a long axis, the long axis having a first terminus and a second terminus, wherein the terminal ion exchange group is bonded to the first terminus;

mixing the nanoparticle suspension and the plurality of liquid crystal monomers to create a reaction mixture;

exposing the reaction mixture to ion exchange reaction conditions such that ion exchange occurs between the first ion exchange group of the nanoparticles and the terminal ion exchange group of the liquid crystal monomers, creating bonds between the nanoparticles and the liquid crystal monomers, yielding a lamellar liquid crystal-functionalized nanoparticle.

18. The process of claim 17 wherein the first ion exchange group and the terminal ion exchange group are each selected from the group consisting of:

a phosphate, a phosphonate, a halophosphate, a halophosphonate, a dimethylsulfoxide complex of a phosphate, a dimethylsulfoxide complex of a phosphonate, and a salt of any of these.

19. The process of claim 17 wherein the nanoparticle suspension comprises a zirconium phosphonate.

20. The process of claim 17 wherein the nanoplatelet suspension comprises γ

-ZrPO₄(O₂P(OH)₂).

21. The process of claim 17 wherein the liquid crystal monomer further comprises a moiety selected from the group consisting of:

a bridging molecule, a miscibility moiety, a terminal reactive group, and a combination thereof.