Intelligent automatic bypass for a motor control device

• US 7,558,031 B2
• Filed: 04/30/2004
• Issued: 07/07/2009
• Est. Priority Date: 05/02/2003
• Status: Active Grant

• Current Assignee: ABB Incorporated (ABB Limited)
• Original Assignee: ABB Incorporated (ABB Limited)
• Inventors: Boren, Steven G.
• Primary Examiner(s): Jackson; Stephen W
• Assistant Examiner(s): Hoang; Ann T
• Application Number:
  US10/836,357
• Publication Number:
  US 20040252423A1
• Time in Patent Office: 1,894 Days
• Field of Search: 361/23
• US Class Current: 361/23
• CPC Class Codes: H02H 11/005 in case of too low isolation resistance, too high load, short-circuit; earth fault
• CPC Class Codes: H02H 3/006 Calibration or setting of parameters
• CPC Class Codes: H02H 3/06 with automatic reconnection
• CPC Class Codes: H02H 7/0833 for electric motors with control arrangements

Abstract

An intelligent automatic bypass for a motor control device determines if a fault that is occurring is a restricted or non-restricted fault. A restricted fault is one that may damage or destroy the motor if an automatic switch to bypass is allowed to occur for all faults. The intelligent automatic bypass allows the automatic switch to bypass only if the fault is a non-restricted fault and blocks the automatic switch to bypass if the fault is a restricted fault.

Claims

1. A system for controlling an AC motor comprising:

a motor controller comprising a motor control device and means for identifying an occurring fault and determining if said occurring fault is either a non-restricted fault or a restricted fault;

an output contactor connected between said motor control device and said motor, said output contactor closed in the absence of any occurring fault; and

a bypass contactor connected to said motor control device and connected also between a source of AC power and said AC motor, said bypass contactor open in the absence of any occurring fault;

said motor controller first opening said output contactor upon said fault identifying means determining the occurrence of either a non-restricted fault or a restricted fault and then closing said bypass contactor only when said fault identifying means determine the occurrence of a non-restricted fault.

2. The system of claim 1 wherein said motor controller further comprises a bypass contactor controlling device and said bypass contactor controlling device in response to said fault identifying means determining the occurrence of a non-restricted fault closing said bypass contactor after said output contactor is opened.

3. The system of claim 2 wherein said bypass contactor controlling device is a relay.

4. The system of claim 1 wherein said motor control device is a variable frequency drive.

5. A method for controlling an AC motor by a motor control device upon the occurrence of a fault, said motor control device connected to said AC motor by an output contactor, said output contactor closed when said AC motor is operating in the absence of any occurring fault, and a bypass contactor connected to said motor control device and connected also between a source of AC power and said AC motor, said bypass contactor open when said motor is operating in the absence of any occurring fault, said method comprising:

determining the occurrence of either a non-restricted fault or a restricted fault; and

opening said output contactor and then closing said bypass contactor only upon the determination of a non-restricted fault.

6. A controller for an AC motor, said controller intermediate between a source of AC power and said AC motor, comprising:

means for determining the occurrence of a fault;

means for identifying said determined fault occurrence either as a non-restricted fault or as a restricted fault; and

means for first causing said AC motor to be disconnected from said motor controller when either a non-restricted fault or a restricted fault occurs and then causing said motor to be connected to said source of AC power through a bypass contactor only when said identified occurring fault is a non-restrictive fault.