Packaging device and container for sheet objects

• US 7,559,183 B2
• Filed: 11/26/2004
• Issued: 07/14/2009
• Est. Priority Date: 11/26/2003
• Status: Expired due to Fees

• Current Assignee: Crane Payment Innovations Limited (Crane Company)
• Original Assignee: Crane Payment Innovations Limited (Crane Company)
• Inventors: Bell, Malcolm
• Primary Examiner(s): Durand; Paul R
• Application Number:
  US10/580,758
• Publication Number:
  US 20070102439A1
• Time in Patent Office: 1,691 Days
• Field of Search: 53/58, 535/00, 531/13, 535/23, 535/26, 531/311, 531/363, 531/364, 194/206, 194/207, 194/209, 271/34, 206/560, 206/565, 206/499, 206/807, 902/13, 209/534
• US Class Current: 53/526
• CPC Class Codes: B65B 25/141 packaging flat articles in boxes
• CPC Class Codes: B65B 61/025 for applying, e.g. printing, code or date marks on material prior to packaging
• CPC Class Codes: B65D 1/26 Thin-walled containers, e.g. formed by deep-drawing operations B65D1/165 takes precedence
• CPC Class Codes: B65D 21/08 Containers of variable capacity containers of polygonal cross-section adapted to be of variable capacity formed by folding or erecting blanks made of paper B65D5/0005
• CPC Class Codes: B65D 43/162 the container, the lid and the hinge being made of one piece B65D43/161 takes precedence
• CPC Class Codes: B65H 2301/422548 filling or loading process
• CPC Class Codes: B65H 2405/311 and serving also as package
• CPC Class Codes: G07D 11/12 Containers for valuable papers
• CPC Class Codes: G07D 11/34 Monitoring the contents of devices, e.g. the number of stored valuable papers
• CPC Class Codes: Y10S 206/807 Tamper proof

Abstract

A device (1) packages a stack of sheet objects such as banknotes (2) in a container (4) sandwiched between a frame (6) and the device'"'"'s main body (5). Banknotes are fed through a first input port (3) to be stacked in the container. A closure member (9) is inserted through a second input port (10) and heat-sealed onto the container (4) when full. The container (4) is integrally moulded in a plastics material with inwardly hinged wings (19,20) that act as guide rails (23) for banknotes as they are fed towards opening (11) of the container by a drive mechanism the packaging device. The wings have castellations (24) that act as a stop to hold edges of banknotes (29) in stacked in the container by the drive mechanism. A printer (51) prints data concerning the stacked banknotes on the underside of the closure member (9). The packaged container is opened by a device that compresses it so that the closure member (9) bursts along a line of weakness (53).

Claims

1. A packaging device for packaging a stack of sheet objects that have an attributable monetary value in a container, comprising:

an input path for the sheet objects,

an output port for supplying sheet objects to be stacked in the container,

a docking mechanism to receive the container, so that an opening in the container can receive the sheet objects from the output port,

a drive mechanism for driving the sheet objects to the output port, and for supplying the sheet objects through the opening into the container to be stacked therein, the drive mechanism being configured to drive the sheet objects in a direction transverse to their major faces through the output port into the container so as to create a stack of the sheet objects in the container, and

a sealing device to seal a closure member onto the container opening whilst held by the docking mechanism so as to seal the stacked sheet objects within the container such that the sealed container cannot be opened without rendering it subsequently unusable for packaging sheet objects in the packaging device.

2. A device according to claim 1 including a printer to print data relating to the sheet objects supplied into the container.

3. A device according to claim 2 wherein the printer is operable to print the data onto the closure member.

4. A device according to claim 3 wherein the printer is operable to print the data onto a side of the closure member that after sealing is on the inside of the container.

5. A device according to claim 1 including first input port to receive the sheet objects, and a second input port to receive the closure member, the drive mechanism being operable to drive the objects and the closure member to the output port.

6. A device according to claim 1 including a main body and an openable frame mounted on the main body, the frame including said output port and being configured so that when opened the container can be fitted in the output port on the frame and then when mounted to the main body the container is retained between the frame and the main body.

7. A device according to claim 6 wherein the input path extends between the frame and the main body.

8. A device according to claim 6 wherein the sealing means comprises an electric heater on the main body or the frame.

9. A device according to claim 1 including a sensor to sense sheet objects and counting circuitry to count them.

10. A device according to claim 1 including discrimination circuitry to discriminate between true and false sheet objects.

11. A device according to claim 10 wherein the discrimination circuitry is operable to determine the monetary value attributable to true sheet objects.

12. A device according to claim 1 including a spring loaded platen to compress stacked sheet objects in the container.

13. A device according to claim 12 wherein the spring loaded platen is within a loading box attached to the docking mechanism.

14. A device according to claim 1 and including the container.

15. A device according to claim 14 wherein the container comprises an opening to receive the sheet objects, a base, sidewalls extending towards the opening from the base, support rails coupled to the side walls on opposite sides of the opening, past which in use the sheet objects resiliently deform when placed in the container in a stacked configuration through the output port.

16. A device according to claim 15 wherein the support rails each include a main guide surface to guide a side edge region the sheet members along the input path, and stop regions for providing a stop against which the stack of sheet objects abuts when in the container.

17. A device according to claim 15 including a spring in the base operable to urge stacked sheet objects in the container against the support rails, the container being configured to receive the closure member sealed thereto over the opening.

18. A device according to claim 17 wherein the base is integral with the sidewalls and resiliently coupled thereto to provide the spring.

19. A device according to claim 15 wherein the sidewalls have a concertina configuration.

20. A device according to claim 1 wherein the sealing device includes a printed circuit heater element to be energised by a d.c. heating current.

21. A device according to claim 1 wherein the docking mechanism includes a hinged frame.

22. A device according to claim 1 wherein the docking mechanism includes a slidable frame.

23. The device according to claim 1 further comprising a low voltage heater element comprising a printed circuit board on which is formed a heater element as a printed circuit conductive track.

24. A container for packaging sheet objects with an attributable monetary value, comprising an opening to receive the sheet objects, a base, sidewalls extending towards the opening from the base, support rails coupled to the side walls on opposite sides of the opening, the container being configured to receive a closure member sealed thereto over the opening so that the container cannot be reused for stacking sheet objects once opened, wherein the support rails are hinged for movement from a storage position exteriorly of the opening, to an operative position within the opening for guiding the sheet objects to overlie the opening and past which the sheet objects resiliently deform when placed in the container in a stacked configuration, the support rails each including a main guide surface to guide a side edge region of the sheet members to be stacked within the container, stop regions for providing a stop against which a stack of sheet objects abuts when in the container, and a coupling portion coupling said main guide surface hingedly to the said side wall.

25. A container according to claim 24 wherein the support rails comprise wings coupled by integral hinges to a lip around the opening.

26. A container according to claim 25 wherein the hinges comprise spaced hinge regions that hold the wings spaced from the lip.

27. A container according to claim 26 wherein the lip includes raised portions between the hinge regions that are coplanar with the upper side of the wings when in said operative position.

28. A container according to claim 24 wherein the stop regions comprise castellations.

29. A container according to claim 24 wherein the stop regions comprise channels in the support rails.

30. A container according to claim 24 wherein the base is integral with the sidewalls and resiliently coupled thereto to provide a spring operable to urge stacked sheet objects in the container against the support rails.

31. A container according to claim 24 wherein the sidewalls are arranged in a concertina configuration.

32. A container according to claim 24 including a platen on the base, the platen being configured to receive the stack of sheet members.

33. A container according to claim 24, integrally moulded.

34. A container according to claim 33, integrally moulded in a plastics material.

35. A container according to claim 32 wherein the platen comprises a discrete element on the base.

36. A container according to claim 32 wherein the platen is integral with the base.

37. A container according to claim 32 wherein the base includes a plurality of platen portions each resiliently biased towards the support rails.

38. A container according to claim 24 wherein a plurality thereof can stack one within the other.

39. A container according to claim 24 and including the closure member.

40. A container according to claim 39 wherein the closure member includes a line of weakness along which it can subsequently tear to facilitate removal of the sheet objects.

41. A container according to claim 39 and including the closure member sealed to the opening.

42. A container according to claim 41 wherein the closure member has been heat-sealed thereon.

43. A container according to claim 24 containing a stack of said sheet objects.

44. A container according to claim 43 wherein the sheet objects comprise banknotes or like promissory notes of attributable monetary value.

45. A container according to claim 43 wherein data relating to said stack of sheet members is printed on the closure member.

46. A container according to claim 45 wherein the data is printed on the inside of the closure member.

47. A container according to claim 24 with a RFID device.

48. A container according to claim 24 further comprising a support for the container around the periphery of its opening, ram to apply a force to the base to drive it towards the opening and to collapse the side walls and cause the sheet objects to burst open the closure member so that the sheet objects move out of the container through the opening.

49. A container according to claim 24 further comprising means for applying a force to the base of the container to drive it towards the opening and cause the sheet objects to burst open the closure member so that they move out of the container through the opening.

50. A container according to claim 24, wherein the base includes a spring to urge the stacked configuration of sheet objects against the support rails.

51. a container according to claim 24, wherein the spring comprises corrugations in the base.