Nebulizer apparatus and method

• US 7,559,322 B2
• Filed: 11/15/2005
• Issued: 07/14/2009
• Est. Priority Date: 12/21/2001
• Status: Active Grant

• Current Assignee: Trudell Medical International (Trudell Medical Limited)
• Original Assignee: Trudell Medical International (Trudell Medical Limited)
• Inventors: Blacker, Rick, Foley, Martin P., Grychowski, Jerry
• Primary Examiner(s): Yu; Justine R
• Assistant Examiner(s): DIXON, ANNETTE FREDRICKA
• Application Number:
  US11/280,938
• Publication Number:
  US 20060157052A1
• Time in Patent Office: 1,337 Days
• Field of Search: 128/200.14, 128/200.18, 128/200.21, 128/200.22, 239/338, 239/102.1, 239/102.2
• US Class Current: 128/200.14
• CPC Class Codes: A61M 11/002 by flow deviation causing inertial separation of transported particles
• CPC Class Codes: A61M 11/06 of the injector type
• CPC Class Codes: A61M 15/0091 mechanically breath-triggered
• CPC Class Codes: A61M 15/0093 without arming or cocking, e.g. acting directly on the delivery valve

Abstract

A nebulizer for efficiently and reliably delivering aerosolized fluid to an inhaling patient is disclosed. The nebulizer includes a fluid channel air inlet and fluid channel air inlet valve responsive to either a manual force external of the nebulizer, or a patient'"'"'s breathing, to begin the nebulization process. Also provided is a method of providing nebulization including the steps of moving a fluid channel air inlet valve against a fluid channel air inlet so that a negative pressure may build up over the fluid in the fluid channel to draw fluid from the fluid reservoir and begin nebulization during inhalation.

Claims

1. A nebulizer comprising:

a housing having an ambient air inlet and a chamber for holding an aerosol;

an air outlet communicating with the chamber for permitting the aerosol to be withdrawn from the chamber;

a pressurized gas inlet adjacent a fluid orifice, the pressurized gas inlet in communication with the chamber and the fluid orifice in communication with a fluid channel, wherein an end of the fluid channel is positioned in a fluid reservoir in the chamber; and

,

a fluid channel air inlet valve movably disposed across a fluid channel air inlet, wherein the fluid channel air inlet is in communication with the fluid channel and is positioned between the fluid reservoir and the fluid orifice.

2. The nebulizer of claim 1, further comprising a diverter positioned in the chamber adjacent to the pressurized gas inlet.

3. The nebulizer of claim 2, wherein the fluid channel air inlet valve comprises a flexible membrane.

4. The nebulizer of claim 3, wherein the flexible membrane comprises an elastomer.

5. The nebulizer of claim 3, wherein the flexible membrane comprises one of silicone and rubber.

6. The nebulizer of claim 2, wherein the ambient air inlet comprises an ambient air inlet valve.

7. The nebulizer of claim 6, wherein the ambient air inlet valve comprises a one-way valve positioned to permit an intake of ambient air into the chamber and prevent an escape of air from the chamber.

8. The nebulizer of claim 7, wherein the ambient air inlet valve comprises a duck-bill valve.

9. The nebulizer of claim 7, wherein the ambient air inlet valve comprises an umbrella valve.

10. The nebulizer of claim 2, wherein the fluid orifice comprises an opening defined by an outer diameter of the pressurized gas inlet and an inner diameter of an end of a pressurized gas inlet cover.

11. The nebulizer of claim 10, wherein the diverter and the pressurized gas inlet are spaced apart at a fixed distance and the diverter is positioned to redirect a flow of pressurized gas at a substantially perpendicular direction from an initial direction of the flow of pressurized gas from the pressurized gas inlet.

12. The nebulizer of claim 10, wherein the pressurized gas inlet comprises a cone-shaped nozzle and the pressurized gas inlet cover comprises a cone-shaped sleeve coaxially positioned around the cone-shaped nozzle.

13. The nebulizer of claim 1, wherein the pressurized gas inlet is oriented perpendicular to the fluid orifice.

14. The nebulizer of claim 1, wherein the fluid orifice is in communication with a fluid reservoir positioned inside the nebulizer.

15. A nebulizer for providing an aerosol to an inhaling patient, the nebulizer comprising:

a housing having an air inlet and a chamber for holding the aerosol;

an air outlet communicating with the chamber for permitting the aerosol to be withdrawn from the chamber;

a pressurized gas inlet located in the chamber;

a fluid orifice located in the chamber adjacent the pressurized gas inlet, the fluid orifice in communication with a fluid channel and in a fixed position relative to the pressurized gas inlet, wherein an end of the fluid channel is positioned in a fluid reservoir in the chamber; and

a fluid channel air inlet valve movably disposed across a fluid channel air inlet, wherein the fluid channel air inlet is in communication with the fluid channel and is positioned between the fluid reservoir and the fluid orifice.

16. The nebulizer of claim 15, further comprising a diverter positioned adjacent the pressurized gas inlet and in a fixed position relative to the pressurized gas inlet.

17. A nebulizer comprising:

a housing having an ambient air inlet and a chamber for holding an aerosol;

an air outlet communicating with the chamber for permitting the aerosol to be withdrawn from the chamber;

a pressurized gas inlet adjacent a fluid orifice, the pressurized gas inlet in communication with the chamber and the fluid orifice in communication with a fluid channel, wherein an end of the fluid channel is positioned in a fluid reservoir in the chamber; and

,

a fluid channel air inlet valve movably disposed across a fluid channel air inlet defined by the fluid channel and positioned between the fluid orifice and the fluid reservoir, and wherein when the fluid channel air inlet is sealed by the fluid channel air inlet valve, nebulization is enabled and when the fluid channel air inlet is unsealed nebulization is disabled.

18. The nebulizer of claim 17, further comprising a diverter positioned in the chamber adjacent to the pressurized gas inlet.

19. The nebulizer of claim 18, wherein the fluid channel air inlet valve comprises a flexible membrane.

20. The nebulizer of claim 19, wherein the flexible membrane comprises an elastomer.

21. The nebulizer of claim 17, wherein the fluid channel air inlet valve is movable in response to a pressure from an object external to the nebulizer.

22. The nebulizer of claim 17, wherein the fluid channel air inlet valve is movable in response to an inhalation through the air outlet.