Anti-crossover dispensing applicator

• US 7,559,440 B2
• Filed: 09/07/2005
• Issued: 07/14/2009
• Est. Priority Date: 09/07/2004
• Status: Active Grant

• Current Assignee: Dap Foam, Inc. (RPM International Incorporated)
• Original Assignee: Clayton Corporation
• Inventors: McBroom, James P., Rueschhoff, Kenneth J.
• Primary Examiner(s): NGO, LIEN M
• Application Number:
  US11/221,409
• Publication Number:
  US 20060076361A1
• Time in Patent Office: 1,406 Days
• Field of Search: 222/94, 2221455-1458, 222/137, 222/320, 222/321.1, 222/135, 222/570, 239/398, 239/400, 239/413, 239/414, 239/428, 239/432, 239/600
• US Class Current: 222/145.5
• CPC Class Codes: B05B 1/3066 the valve element being at least partially hollow and liquid passing through it when the valve is opened
• CPC Class Codes: B05B 7/0408 with arrangements for mixing two or more liquids
• CPC Class Codes: B29B 7/7438 Mixing guns, i.e. hand-held mixing units having dispensing means B29B7/761, B29B7/7678 take precedence

Abstract

A dispensing applicator for reactive components is provided that comprises a valve assembly having at least two flow paths being separate from each other such that at least a first component in a first flow path and at least a second component in a second flow path may not mix in the valve assembly, where there is a passage in each of the at least two flow paths that have one or more exit openings in a peripheral wall of each passage. The dispensing applicator further comprises a resilient flow control band surrounding the periphery of each passage and the one or more exit openings in the peripheral wall of the each passage to prevent cross-over flow of one component into the flow path of the other component. The resilient flow control bands may be positioned anywhere along the flow path leading to a mixing chamber for the reactive components.

Claims

1. A nozzle for a two-component dispensing applicator, the nozzle comprising:

a nozzle having a tab for removably securing the nozzle to an applicator;

a disposable component received within an interior portion of the nozzle, the disposable component having first and second inlet passages, each passage having an annular-shaped peripheral side wall and at least one exit opening in the annular-shaped peripheral side wall of the passage leading to a mixing chamber in the nozzle; and

first and second one-directional flow control bands disposed around the first and second inlet passages respectively, the first one-directional flow control band extending around the annular-shaped peripheral side wall in the first inlet passage and the second one-directional flow control band extending around the annular-shaped peripheral side wall in the second inlet passage, each flow control band covering the at least one exit opening in the annular-shaped peripheral side wall of each of the inlet passages to prevent cross-over flow that could permit mixing of the two components in either of the flow paths leading up to the inlet passages and the mixing chamber of the nozzle, wherein said nozzle, disposable component and flow control band are external to and removable from the dispensing applicator to permit replacement thereof.

2. The nozzle according to claim 1 wherein the one-directional flow control band comprises a resilient band that is biased against the at least one exit opening in a normally closed position that does not permit the flow of a component back through the at least one exit opening from the mixing chamber.

3. The nozzle according to claim 2 wherein the nozzle is adapted to uniquely connect to one or more tabs on the dispensing applicator.

4. A dispensing applicator for reactive components comprising:

a valve assembly having at least two flow paths being separate from each other such that at least a first component in a first flow path and at least a second component in a second flow path may not mix in the valve assembly;

a replaceable nozzle that is removably secured to the valve assembly by a tab on the nozzle;

a disposable component received within an interior portion of the nozzle, the disposable component having first and second inlet passages respectively disposed in each of the at least first and second flow paths, the first inlet passage having an annular-shaped peripheral side wall and at least one exit opening in the annular-shaped peripheral side wall, and the second inlet passage having an annular-shaped peripheral side wall and at least one exit opening in the annular-shaped peripheral side wall; and

first and second resilient flow control bands disposed around the first and second inlet passages respectively, the first resilient flow control band extending around the annular-shaped peripheral side wall in the first inlet passage and the second resilient flow control band extending around the annular-shaped peripheral side wall in the second inlet passage, wherein the first and second resilient flow control bands extend over the one or more exit openings in the peripheral side wall of the each passage to prevent cross-over flow of one component into the flow path of another component,

wherein said nozzle, disposable component and flow control bands are external to and removable from the dispensing applicator to permit replacement thereof.

5. The dispensing applicator according to claim 4 wherein the resilient flow control bands are biased against the one or more exit openings in a normally closed position that restricts the rearward flow of a component back through the exit opening.

6. The dispensing applicator according to claim 5 wherein the resilient flow control bands expand away from the one or more exit openings under normal flow direction pressure, to permit one directional fluid flow to the exit.

7. The dispensing applicator according to claim 6 wherein the first and second passages and resilient flow control bands are included within the valve assembly.

8. The dispensing applicator according to claim 7 wherein the one or more exit openings in the first and second passages lead to a mixing chamber in a nozzle of the dispensing applicator, and the resilient flow control bands only permit one directional flow of components into the mixing chamber.

9. The dispensing applicator according to claim 4, wherein the resilient band has a generally o-ring shape that is configured to cover one or more openings in the peripheral side wall of a passage.

10. A dispensing system which dispenses a product of the mixing of at least first and second components that pass through separate flow paths to a mixing chamber in which the components are mixed, the dispensing system comprising:

a removable nozzle defining a mixing chamber;

first and second flow paths leading to the mixing chamber;

first and second valves disposed in the first and second flow paths for controlling the flow of at least first and second component;

the first valve comprising a first valve member having a passage therethrough opening to a port in the first valve member; and

a first valve cup having an annular-shaped peripheral side wall surrounding at least the portion of the first valve member including the port, and a first valve opening in the annular-shaped peripheral side wall communicating with the mixing chamber, the first valve member and the valve cup being relatively movable between a closed position in which the first valve member closes the first valve opening in the annular-shaped peripheral side wall of the first cup member, and an open position in which the first valve member is spaced from the valve opening in the first valve cup;

the second valve comprising a second valve member having a passage therethrough opening to a port in the second valve member; and

a second valve cup having an annular-shaped peripheral side wall surrounding at least the portion of the second valve member including the port, and a second valve opening in the annular-shaped peripheral side wall communicating with the mixing chamber, the second valve member and the valve cup being relatively movable between a closed position in which the second valve member closes the second valve opening in the annular-shaped peripheral side wall of the second cup member, and an open position in which the second valve member is spaced from the valve opening in the second valve cup

a first one-directional flow band that is disposed around an exterior portion of the annular-shaped peripheral side wall of the first valve cup and resiliently covers the first valve opening in the annular-shaped peripheral side wall, such that the first one-directional flow band is external to and removable from the first valve upon removal of the nozzle; and

a second one-directional flow band that is disposed around an exterior portion of the annular-shaped peripheral side wall of the second valve cup and resiliently covers the second valve opening in the annular-shaped peripheral side wall, such that the second one-directional flow band is external to and removable from the second valve upon removal of the nozzle;

whereby the first and second one-directional flow bands prevent cross-over flow to prevent back flow that could permit mixing of the two components outside of the mixing chamber.

11. The dispensing system according to claim 10 wherein the one-directional flow bands are biased against the first and second valve openings in a normally closed position that restricts the rearward flow of a component back through the exit opening.

12. The dispensing system according to claim 10 wherein the one-directional flow bands expand away from the first and second valve openings under normal flow direction pressure, to permit one directional fluid flow to the exit.

13. The dispensing system according to claim 10 wherein the first and second valve openings lead to a mixing chamber in a nozzle of the dispensing system, and the one-directional flow bands only permit one directional flow of components from the first and second valves into the mixing chamber.

14. The dispensing system according to claim 10 wherein each of the first and second valve cups have a recessed grove for receiving the one-directional flow band.