Surgical instrument having fluid actuated opposing jaws

• US 7,559,452 B2
• Filed: 06/23/2005
• Issued: 07/14/2009
• Est. Priority Date: 02/18/2005
• Status: Active Grant

• Current Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Shelton, Frederick E. IV, Wales, Kenneth S.
• Primary Examiner(s): Rada; Rinaldi I.
• Assistant Examiner(s): LOW, LINDSAY M
• Application Number:
  US11/165,094
• Publication Number:
  US 20060289600A1
• Time in Patent Office: 1,482 Days
• Field of Search: 227/178.1, 227/180.1, 227/182.1, 227/19, 227/176.1, 606/219
• US Class Current: 227/176.1
• CPC Class Codes: A61B 17/00491 Surgical glue applicators surgical adhesives A61L24/00; two-component delivery syringes A61M5/19
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/115 Staplers for performing anastomosis in a single operation
• CPC Class Codes: A61B 17/29 Forceps for use in minimally invasive surgery
• CPC Class Codes: A61B 17/320016 Endoscopic cutting instruments, e.g. arthroscopes, resectoscopes A61B10/0233, A61B17/29, A61B17/3207 take precedence
• CPC Class Codes: A61B 17/3201 Scissors for biopsy A61B10/02
• CPC Class Codes: A61B 2017/00539 hydraulically
• CPC Class Codes: A61B 2017/00544 pneumatically
• CPC Class Codes: A61B 2017/00893 pharmaceutically effective
• CPC Class Codes: A61B 2017/07214 Stapler heads
• CPC Class Codes: A61B 2017/07285 characterised by its cutter
• CPC Class Codes: A61B 2017/2912 transmission of forces to actuating rod or piston
• CPC Class Codes: A61B 2017/2932 Transmission of forces to jaw members

Abstract

A surgical stapling and severing instrument enables minimally invasive surgical procedures by having upper and lower jaws (i.e., anvil and staple channel) that are positioned with an elongate shaft and handle through surgical openings, and in particular through a cannula of a trocar. A pair of fluid actuator bladders (lift bags) are positioned in the staple channel beneath a proximally projecting lever tray so that transfer of fluid from the handle causes closing and clamping of the anvil. The bi-directional fluid control may be mechanically produced at the handle or by activating an electroactive polymer actuator. Once firing is sensed, an EAP plunger in a medical substance syringe inserted into the elongate shaft is activated to dispense a medical substance (e.g., anesthetics, adhesives, cauterizing substances, antibiotics, etc.) and is guided along a firing bar to a cutting surface of an E-beam placing the substance on tissue as severed.

Claims

1. A surgical instrument, comprising:

a handle operably configured to produce closure actuation and opening actuation;

an elongate shaft attached to the handle and defining a longitudinal axis;

an end effector distally attached to the elongate shaft and comprising a pair of pivoting members opposingly contacting tissue, wherein the lower pivoting member comprises a staple channel and the upper pivoting member comprises an anvil, and each pivoting member including a respective proximally projecting lever constrained to pivot relative to the other lever about a pivot connection, wherein the lever projecting proximally from the staple channel comprises a frame of the elongate shaft attached to the handle and the lever projecting proximally from the anvil comprises an anvil lever;

a staple cartridge received in the staple channel;

a firing bar slidingly received in the elongate channel and distally movable through the closed end effector to effect severing and stapling of clamped tissue;

an outer sheath encompassing the frame of the elongate shaft and the lever of the anvil; and

a fluid actuated closure mechanism comprising;

a fluid actuator bladder positioned between the levers proximal to the pivot connection to operably engage with one or more of the respective proximal projecting levers of the pair of pivoting members,

a fluid conduit communicating fluid with the fluid actuator bladder and extending through the elongate shaft,

a fluid reservoir responsive to the closure actuation by the handle to selectively and bi-directionally transfer fluid across the fluid conduit to move at least a portion of the fluid actuator bladder laterally to the longitudinal axis to close and open the end effector, and

an opposing fluid actuator bladder positioned between the anvil lever and the outer sheath for opposing the fluid actuator positioned between the proximal projecting levers to close the anvil, the handle further operatively configured to differentially expand and compress the opposing fluid actuator bladder and the fluid actuator bladder to move the anvil open and closed.

2. The surgical instrument of claim 1, wherein the handle is operably configured to produce a reciprocating mechanical closure motion, the fluid reservoir selectively compressed and expanded by the reciprocating mechanical closure motion.

3. The surgical instrument of claim 1, wherein the fluid reservoir further comprises an electroactive polymer actuated bi-directional fluid pump operatively actuated by the closure actuation.

4. The surgical instrument of claim 1, wherein the pair of pivoting members comprise cutting blades opposingly cutting tissue.

5. The surgical instrument of claim 1, wherein the pair of pivoting members comprise grasping jaws.

6. The surgical instrument of claim 1, wherein the shaft further comprises an articulation joint, wherein the fluid conduit further comprises a flexible portion traversing the articulation joint.

7. The surgical instrument of claim 1, wherein the handle is operably configured to produce a reciprocating mechanical closure motion, the fluid reservoir selectively compressed and expanded by the reciprocating mechanical closure motion.

8. The surgical instrument of claim 1, further comprising control circuitry response to the closure action by the handle to selectively produce a closure signal, the fluid reservoir further comprising an electroactive polymer actuated bi-directional fluid actuator.

9. The surgical instrument of claim 1, further comprising a monitoring system operatively configured to sense an end effector blocked condition wherein the pair of pivoting members are in a relative position that does not correspond to a commanded position.

10. The surgical instrument of claim 9, wherein the monitoring system further comprises control circuitry responsive to a comparison of a sensed commanded position and a sensed current end effector position.

11. The surgical instrument of claim 10, wherein the monitoring system further comprises position sensing of at least one of the pivoting members.

12. The surgical instrument of claim 10, wherein the monitoring system further comprises pressure sensing positioned to respond to a fluid pressure in the fluid actuated closure mechanism.

13. A surgical instrument, comprising:

a handle operably configured to produce a bi-directional fluid motion from a handle chamber, and to produce a longitudinal firing motion;

an elongate shaft attached to the handle and comprising a fluid conduit communicating with the handle chamber to conduct the bi-directional fluid motion as a fluid pressure, the elongate shaft defining a longitudinal axis and;

an end effector distally attached to the elongate shaft and comprised of a staple channel and an anvil for clamping tissue, wherein each of the staple channel and anvil is operably connected to the other about a pivot to open and close the end effector and each of the staple channel and anvil further comprises a proximal portion extending proximal to the pivot, wherein the proximal portion extending from the staple channel comprises a frame of the elongate shaft attached to the handle, and the proximal portion extending from the anvil includes a lever proximally projecting from the pivot;

a firing bar slidingly received for reciprocating motion in the elongate shaft to transfer the longitudinal firing motion from the handle, and distally terminating in a cutting surface to sever the clamped tissue in the end effector;

a staple cartridge received in the staple channel and responsive to movement of the firing bar to drive and form staples through the clamped tissue;

an outer sheath encompassing the frame of the elongate shaft and the lever of the anvil; and

a fluid actuated closure mechanism comprising;

a fluid actuator bladder positioned between the lever and the staple channel to close the anvil, the fluid actuator bladder in fluid communication with the fluid conduit and proximate to the pivot and operatively coupled to at least one of the proximal portions of the end effector to selectively open and to close the end effector in response to the bi-directional fluid motion from the handle chamber via the fluid pressure from the fluid conduit which extends through the elongate shaft, wherein when the fluid pressure from the handle chamber laterally expands at least a portion of the fluid actuator bladder relative to the longitudinal axis, the end effector closes, and when the fluid pressure laterally collapses at least a portion of the fluid actuator bladder relative to the longitudinal axis, the end effector opens, and

an opposing fluid actuator bladder positioned between the lever extending proximally from the anvil and the outer sheath for opposing the fluid actuator bladder positioned between the lever and the staple channel to close the anvil, the handle further operatively configured to differentially expand and compress the opposing fluid actuator bladder, and the fluid actuator bladder configured to move the anvil open and closed.

14. The surgical instrument of claim 13, wherein the handle is operably configured to produce a reciprocating mechanical closure motion, the handle chamber selectively compressed and expanded by the reciprocating mechanical closure motion.

15. The surgical instrument of claim 13, further comprising control circuitry response to the closure action by the handle to selectively produce a closure signal, the handle chamber further comprising an electroactive polymer actuated bi-directional fluid pump.

16. A surgical instrument, comprising:

a handle operably configured to produce fluid motion in response to opening and closure actuation;

an elongate shaft attached to the handle and having a longitudinal axis;

first and second tissue contacting members pivotally engaged to each other about a pivot and distally projecting from the elongate shaft, wherein the first tissue contacting member comprises a staple channel and the second tissue contacting member comprises an anvil, each of said tissue contacting members having a proximal portion extending proximally from the pivot, wherein the proximal portion of the staple channel comprises a frame of the elongate shaft attached to the handle, and the proximal portion of the anvil comprises a lever extending proximally from the pivotal engagement;

a staple cartridge received in the staple channel;

a firing bar slidingly received in the elongate channel and distally movable through the closed end effector to effect severing and stapling of clamped tissue;

an outer sheath encompassing the frame of the elongate shaft and the lever of the anvil; and

a fluid actuated closure mechanism comprising;

a fluid actuator bladder located between and coupled between the first and second tissue contacting members, the fluid actuator bladder positioned proximal to the pivot and operably engaging one or more of the proximal portion of the first and second tissue contacting members,

a fluid conduit communicating with the fluid actuator bladder, the fluid conduit extending through the elongate shaft,

a fluid reservoir in fluid communication with the fluid conduit and responsive to the closure actuation of the handle, the closure motion selectively and bi-directionally transferring fluid across the fluid conduit to close and open the end effector by expanding and contracting at least a portion of the fluid actuator bladder in a direction lateral to the longitudinal axis, and

an opposing fluid actuator bladder positioned between the anvil lever and the outer sheath for opposing the fluid actuator bladder positioned between the proximal portions of the first and second tissue contacting members to close the anvil, the handle further operatively configured to differentially expand and compress the opposing fluid actuator bladder and the fluid actuator bladder to move the anvil open and closed.

17. The surgical instrument of claim 16, wherein the elongate shaft includes a lever cavity receiving the lever, the fluid actuator bladder positioned in the lever cavity.