Outwardly deploying airbag system

• US 7,559,564 B2
• Filed: 10/04/2005
• Issued: 07/14/2009
• Est. Priority Date: 10/27/2004
• Status: Active Grant

• Current Assignee: Joyson Safety Systems Japan K.K.
• Original Assignee: Takata Corporation (Ningbo Junsheng Investment Group Co., Ltd.)
• Inventors: Takimoto, Takayuki
• Primary Examiner(s): To; Toan C
• Application Number:
  US11/242,755
• Publication Number:
  US 20060091661A1
• Time in Patent Office: 1,379 Days
• Field of Search: 280/730.1, 280/730.2, 280/731, 280/732, 280/733, 280/734, 280/735, 280/736, 280/742, 280/738, 180/274
• US Class Current: 280/274
• CPC Class Codes: B60R 2021/26058 using a combination of inflators
• CPC Class Codes: B60R 21/239 characterised by their venting means
• CPC Class Codes: B60R 21/36 using airbags

Abstract

An outwardly deploying airbag system can maintain the internal pressure of an airbag for a required period without vainly increasing the maximum internal pressure of the airbag during inflation. When a sensor detects a collision with a pedestrian, an inflator performs a first gas injection step. An airbag is thereby deployed into a final deployment shape. Subsequently, when the internal pressure of the airbag falls to a predetermined pressure because of leakage of gas through vent holes, and a sensor predicts or detects a collision with a pedestrian, the inflator performs a second gas injection step. Consequently, the internal pressure of the airbag remains high for a long period, and the airbag sufficiently absorbs an impact whenever the pedestrian hits the airbag. The pressure and amount of gas injected in the first gas injection step can be made smaller than in related art, and the required airbag strength is reduced.

Claims

1. In combination, an airbag system and a vehicle, the combination comprising:

an airbag mounted to the vehicle to be deployed along an external, outer surface thereof for protecting a pedestrian involved in a collision with the vehicle;

gas leak structure of the airbag for leaking gas out from the air bag; and

at least one inflator that injects inflation gas into the airbag in different stages during deployment of the airbag along the vehicle outer surface with an initial stage generating a maximum internal pressure in the airbag, and a subsequent stage that is initiated upon reaching a predetermined low internal pressure in the airbag due to gas leakage out therefrom and which causes pressure to increase in the airbag above the low pressure to an intermediate internal pressure lower than the maximum pressure with airbag internal pressure then falling from the intermediate pressure due to gas leaking out of the airbag.

2. The airbag system of claim 1, wherein the at least one inflator injects inflation gas in the initial stage with the airbag being inflated to a predetermined, final deployment shape, and the subsequent stage a predetermined time after initiation of the initial stage.

3. The airbag system of claim 1, wherein the airbag gas leak means for leaking gas out from the airbag allows injection of inflation gas by the at least one inflator in the different stages to develop the maximum pressure in the airbag so that the maximum pressure is kept to a minimum for reducing impact forces with the airbag.

4. The airbag system of claim 1, wherein the airbag gas leak means for leaking gas out from the airbag allows injection of inflation gas by the at least one inflator in the different stages to keep pressure in the airbag in a predetermined range for providing cushioned impact therewith.

5. The airbag system of claim 1, wherein the airbag internal pressure is maintained above the predetermined minimum pressure for a maximized time period by the injection of inflation gas in the different stages by the at least one inflator.

6. The airbag system of claim 1, wherein the at least one inflator comprises a single, multi-stage inflator or a plurality of inflators.

7. An airbag system comprising:

an airbag; and

at least one inflator for performing first and second gas injection steps with the second step being initiated upon internal pressure in the airbag falling from a maximum internal pressure generated by the first gas injection step to a predetermined low internal pressure with the second step increasing internal pressure from the low pressure to a level that is below maximum internal pressure,

wherein the airbag has gas leak means for leaking gas out from the airbag so that a maximum pressure developed in the airbag is kept to a level that provides an optimum cushioned impact therewith.

8. An airbag system comprising:

an airbag; and

at least one inflator for performing first and second gas injection steps with the second step being initiated upon internal pressure in the airbag falling from a maximum internal pressure generated by the first gas injection step to a predetermined low internal pressure with the second step increasing internal pressure from the low pressure to a level that is below maximum internal pressure,

wherein the airbag has gas leak means for leaking gas out from the airbag so that the gas injection steps are operable to keep pressure in the airbag in a predetermined range sufficient for absorbing impact therewith.

9. An airbag system comprising:

an airbag; and

at least one inflator for performing first and second gas injection steps with the second step being initiated upon internal pressure in the airbag falling from a maximum internal pressure generated by the first gas injection step to a predetermined low internal pressure with the second step increasing internal pressure from the low pressure to a level that is below maximum internal pressure,

wherein the at least one inflator is operable to initiate the second gas injection step approximately 70 msec to approximately 120 msec after initiation of the first gas injection step.

10. An airbag system comprising:

an airbag; and

at least one inflator for performing first and second gas injection steps with the second step being initiated upon internal pressure in the airbag falling from a maximum internal pressure generated by the first gas injection step to a predetermined low internal pressure with the second step increasing internal pressure from the low pressure to a level that is below maximum internal pressure,

wherein the airbag has one of vent holes, stitches and breathable cloth for leaking gas therefrom.