Electrical connector having a sealing mechanism

• US 7,568,934 B1
• Filed: 04/17/2008
• Issued: 08/04/2009
• Est. Priority Date: 04/17/2008
• Status: Active Grant

• Current Assignee: TE Connectivity Solutions GmbH (TE Connectivity Ltd. (United Kingdom))
• Original Assignee: Tyco Electronics Corporation (TE Connectivity Ltd. (United Kingdom))
• Inventors: Heck, David Compton, Williams, Brian James, Brungard, Thomas Allen
• Primary Examiner(s): Leon; Edwin A.
• Application Number:
  US12/104,551
• Time in Patent Office: 474 Days
• Field of Search: 439578-585, 439/287, 439/180, 439/352, 439/253, 439/256, 439271-273, 439277-278
• US Class Current: 439/271
• CPC Class Codes: H01R 13/5219 Sealing means between coupling parts, e.g. interfacial seal
• CPC Class Codes: H01R 13/6275 Latching arms not integral with the housing H01R13/6276, H01R13/6277, H01R13/6278 take precedence
• CPC Class Codes: H01R 13/6277 comprising annular latching means, e.g. ring snapping in an annular groove

Abstract

An electrical connector configured to engage a header is provided. The connector includes a plug that is configured to be inserted into a header cavity and a sleeve member that surrounds an outer plug surface. The sleeve member includes a plurality of fingers biased to flex away from the plug surface in a flared arrangement. The connector also includes a sealing band that grips the plug surface. Also, the connector includes a collar that is configured to slide in the axial direction. When the collar moves from the retracted position to the locked position, the collar deflects the fingers against the wall surface of the header causing the fingers to cover the sealing band and the sealing band is compressed between the plug body and the header.

Claims

1. An electrical connector configured to sealably engage a header, the header including a cavity therein and an outer wall surface having external threads, the connector comprising:

a plug assembly including an outer plug surface configured to be inserted into the cavity of the header;

a sleeve member coupled to and surrounding the plug surface, the sleeve member including a plurality of fingers biased to flex away from the plug surface in a flared arrangement, the fingers including inner thread elements configured to engage a portion of the external threads;

a sealing band gripping the plug surface; and

a collar configured to slide over the sleeve member when moved between a retracted position and a locked position, wherein the collar compresses the fingers against the wall surface of the header when the collar moves from the retracted position to the locked position such that the fingers engage the sealing band, the sealing band being compressed between the plug assembly and the header.

2. The connector in accordance with claim 1 wherein the plug assembly comprises an intermediate housing forming a channel therethrough and a plug body at least partially inserted into the housing channel.

3. The connector in accordance with claim 1 wherein the collar is slidably coupled to the plug surface.

4. The connector in accordance with claim 1 wherein when the collar is in the locked position, the fingers of the sleeve member are in a closed position forming a cylindrical body substantially surrounding a portion of the wall surface.

5. The connector in accordance with claim 1 wherein:

the plurality of fingers have an outer surface and a distal end, each finger including an outer ridge projecting from the outer surface proximate to the distal end; and

the collar includes an inner surface having an engagement groove extending circumferentially therearound, wherein the outer ridges are configured to mate with the engagement groove when the collar is moved into the locked position.

6. The connector in accordance with claim 1 wherein the sleeve member further comprises a base portion having the fingers extending therefrom, the base portion being substantially cylindrical and extending in an axial direction.

7. The connector in accordance with claim 1, the header including a front edge defining an opening to the cavity therein, wherein the sealing band is compressed between the front edge and the plug assembly when the collar is in the closed position.

8. The connector in accordance with claim 1 wherein the plug assembly further comprises a shoulder extending radially outward from the plug surface, wherein when the collar is in the locked position the sealing band is compressed by the shoulder and header.

9. The connector in accordance with claim 8 wherein the plug assembly includes a sealing groove extending around the plug surface proximate to the shoulder, the sealing band gripping the plug assembly within the sealing groove.

10. The connector in accordance with claim 8 wherein when the collar is in the locked position the sealing band is compressed between the shoulder, the header, and the fingers.

11. An electrical connector configured to sealably engage a header, the header including a cavity therein and an outer wall surface having external threads, the connector comprising:

a plug assembly including an outer plug surface configured to be inserted into the cavity of the header;

a sleeve member coupled to and surrounding the plug surface, the sleeve member including a plurality of fingers biased to flex away from the plug assembly in a flared arrangement, the fingers having an outer surface and including inner thread elements configured to engage a portion of the external threads; and

a collar configured to slide over the sleeve member when moved between a retracted position and a locked position, wherein, when the collar moves from the retracted position to the locked position, the collar engages the outer surface of the fingers and compresses the fingers against the wall surface of the header such that the inner thread elements of the fingers sealably engage the external threads, wherein the sleeve member is electrically connected to the header when the fingers are engaged with the external threads.

12. The connector in accordance with claim 11 wherein the outer surfaces of the fingers are in substantial contact with the inner surface of the collar.

13. The connector in accordance with claim 11 wherein sleeve member includes a base portion surrounding and coupled to the plug surface, the fingers extending from the base portion.

14. The connector in accordance with claim 11 wherein, when the collar is in the locked position, the fingers of the sleeve member are in a compressed arrangement forming a cylindrical body substantially surrounding the wall surface.

15. The connector in accordance with claim 11 wherein when the fingers of the sleeve member are in a flared arrangement, the fingers are capable of moving over the external threads on the wall surface.

16. The connector in accordance with claim 11 wherein the sleeve member further comprises a base portion having the fingers extending therefrom, the base portion being substantially cylindrical and extending in an axial direction.

17. The connector in accordance with claim 11 wherein the fingers include distal ends, the distal ends forming a circular opening having a diameter greater than a diameter of the collar when the fingers are in the flared arrangement.

18. The connector in accordance with claim 11 wherein the plug assembly comprises an intermediate housing forming a channel therethrough and a plug body at least partially inserted into the housing channel.

19. The connector in accordance with claim 18 wherein the intermediate housing includes a retaining member and a shoulder extending radially outward from the plug surface, the collar slidably coupled to the plug surface between the retaining member and the shoulder.

20. An electrical connector configured to sealably engage a header, the header including a cavity therein and an outer wall surface having external threads, the connector comprising:

a plug assembly including an outer plug surface configured to be inserted into the cavity of the header;

a sleeve member coupled to and surrounding the plug surface, the sleeve member including a plurality of fingers biased to flex away from the plug assembly in a flared arrangement, each of the fingers having an outer surface and including inner thread elements configured to engage a portion of the external threads; and

a collar configured to slide over the sleeve member when moved between a retracted position and a locked position, wherein, when the collar moves from the retracted position to the locked position, the collar engages the outer surface of the fingers and compresses the fingers against the wall surface of the header, such that the inner thread elements of the fingers sealably engage the external threads, and wherein the collar includes an inner surface having a plurality of barb members distributed circumferentially about the inner surface and the sleeve member includes a plurality of barbed cut-outs, each cut-out being configured to mate with a corresponding member when the collar and the sleeve member are in the locked position.