High efficiency, inductive vibration energy harvester

• US 7,569,952 B1
• Filed: 04/16/2004
• Issued: 08/04/2009
• Est. Priority Date: 04/18/2003
• Status: Active Grant

• Current Assignee: Ferro Solutions, Inc.
• Original Assignee: Ferro Solutions, Inc.
• Inventors: O'Handley, Robert C., Bono, David C., Huang, Jiankang, Sliski, Alan
• Primary Examiner(s): NGUYEN, HANH N
• Application Number:
  US10/826,852
• Time in Patent Office: 1,936 Days
• Field of Search: 310/81, 310/14, 310/15, 310/30
• US Class Current: 310/15
• CPC Class Codes: H01F 7/1615 Armatures or stationary parts of magnetic circuit having permanent magnet
• CPC Class Codes: H02K 35/02 with moving magnets and stationary coil systems

Abstract

An inductive energy harvester comprises a permanent magnet magnetic field source attached by a pair of compact spiral disk springs to an induction coil. The springs position the magnet so that the induction coil surrounds one end of the magnet where the flux density is greatest. In addition, the magnetic flux emerging from that end of the magnet is enhanced by a disk of magnetic material having high permeability and high flux density. In another embodiment, the magnetic field source comprises two dipole magnets arranged in opposing flux relationship with a thin layer of high flux density, high magnetic permeability material located in a gap between the magnets.

Claims

1. An inductive energy harvester that generates electrical energy from mechanical vibrations, the energy harvester comprising:

a magnetic field source having a first pole and a second pole that generate a magnetic field;

an induction coil;

an induction coil support that positions the induction coil near the first magnetic field source pole; and

a mechanical connector that mechanically couples the magnetic field source to the induction coil support in a manner that allows relative oscillatory movement between the magnetic field source and the induction coil in response to the vibrations while the coil support maintains the position of the coil near the first pole.

2. The inductive energy harvester of claim 1 further comprising:

a flux concentrator attached to the first pole in order to concentrate the magnetic field emerging from the first pole in the vicinity of the induction coil.

3. The inductive energy harvester of claim 1 wherein the mechanical connector comprises a spiral disk spring.

4. The inductive energy harvester of claim 1 wherein the mechanical connecter comprises a pair of spiral disk springs.

5. The inductive energy harvester of claim 1 wherein the mechanical connector comprises at least one leaf spring.

6. The inductive energy harvester of claim 1 wherein the mechanical connector comprises at least one coil spring.

7. The inductive energy harvester of claim 1 further comprising a flux yoke attached to the second magnetic field source pole to provide a low reluctance flux path between the first and second magnetic field source poles.

8. The inductive energy harvester of claim 7 wherein the flux yoke surrounds the magnetic field source.

9. The inductive energy harvester of claim 7 wherein the mechanical connector attaches to the flux yoke.

10. The inductive energy harvester of claim 9 further comprising a non-magnetic housing and wherein the mechanical connecter attaches to the housing.

11. The inductive energy harvester of claim 7 wherein the flux yoke is a magnet having a polarization that enhances magnetic flux in the vicinity of the induction coil.

12. The inductive energy harvester of claim 11 wherein the flux yoke comprises an annular permanent magnet.

13. The inductive energy harvester of claim 1 wherein the induction coil surrounds one pole of the magnetic field source.

14. The inductive energy harvester of claim 1 wherein the magnetic field source is a permanent magnet.

15. The inductive energy harvester of claim 1 further comprising a second magnetic field source arranged in magnetic flux opposition to the magnetic field source.

16. The inductive energy harvester of claim 15 further comprising a magnetic flux concentrator positioned between the magnetic field source and the second magnetic field source and in the vicinity of the induction coil.

17. The inductive energy harvester of claim 1 further comprising:

an electrical circuit to process electrical energy generated by the coil in response to the vibrations for storage or use by other devices.

18. The inductive energy harvester of claim 17 further comprising:

an energy storage device for storing electrical energy generated by the coil in response to the vibrations.

19. The inductive energy harvester of claim 1 further comprising:

an electrical circuit to process an electrical signal generated by the coil in response to the vibrations for storage in an energy storage device.

20. The inductive energy harvester of claim 1 wherein:

the coil support positions the coil so that the coil surrounds the first pole;

a flux concentrator is attached to the source and positioned in the vicinity of the coil; and

a flux yoke surrounds the coil and source.

21. The inductive energy harvester of claim 1 wherein:

a second magnetic field source having first and second poles is arranged in magnetic flux opposition to the magnetic field source such that the induction coil support positions the induction coil near the first poles of each source, and the mechanical connector couples both sources to allow relative oscillatory movement between the sources and coil in response to the vibrations while the coil support maintains the position of the coil near the first poles; and

a flux concentrator is positioned between the magnetic field source and the second magnetic field source and in the vicinity of the induction coil.

22. An inductive energy harvester that generates electrical energy from mechanical vibrations, the energy harvester comprising:

a magnetic field source having a first pole and a second pole that generate a magnetic field;

an induction coil;

an induction coil support that positions the induction coil near the first magnetic field source pole;

a mechanical connector that mechanically couples the magnetic field source to the induction coil support in a manner that allows relative movement between the magnetic field source and the induction coil in response to the vibrations;

a flux yoke attached to the second pole of the magnetic field source to provide a low reluctance flux path between the first and second poles of the magnetic field source; and

wherein the mechanical connector attaches to the flux yoke.

23. The inductive energy harvester of claim 22 further comprising a non-magnetic housing and wherein the mechanical connecter attaches to the housing.

24. An inductive energy harvester that generates electrical energy from mechanical vibrations, the energy harvester comprising:

a magnetic field source having a first pole and a second pole that generate a magnetic field;

an induction coil;

an induction coil support that positions the induction coil near the first magnetic field source pole;

a mechanical connector that mechanically couples the magnetic field source to the induction coil support in a manner that allows relative movement between the magnetic field source and the induction coil in response to the vibrations;

a flux yoke attached to the second pole of the magnetic field source to provide a low reluctance flux path between the first and second poles of the magnetic field source; and

wherein the flux yoke is a magnet having a polarization that enhances magnetic flux in the vicinity of the induction coil.

25. The inductive energy harvester of claim 24 wherein the flux yoke comprises an annular permanent magnet.

26. An inductive energy harvester that generates electrical energy from mechanical vibrations, the energy harvester comprising:

a magnetic field source having a first pole and a second pole that generate a magnetic field;

an induction coil;

an induction coil support that positions the induction coil near the first magnetic field source pole;

a mechanical connector that mechanically couples the magnetic field source to the induction coil support in a manner that allows relative movement between the magnetic field source and the induction coil in response to the vibrations;

a second magnetic field source arranged in magnetic flux opposition to the magnetic field source; and

a magnetic flux concentrator positioned between the magnetic field source and the second magnetic field source and in the vicinity of the induction coil.