Discontinuous quasi-resonant forward converter

• US 7,570,497 B2
• Filed: 06/08/2006
• Issued: 08/04/2009
• Est. Priority Date: 05/26/2006
• Status: Expired due to Fees

• Current Assignee: Power Integrations Incorporated
• Original Assignee: Cambridge Semiconductor Limited (Power Integrations Incorporated)
• Inventors: Jacques, Russell, Coulson, David Robert
• Primary Examiner(s): Riley; Shawn
• Application Number:
  US11/449,486
• Publication Number:
  US 20070274108A1
• Time in Patent Office: 1,153 Days
• Field of Search: 363/16, 363/21.03, 363/21.08, 363/21.1, 363/21.04, 363/21.07, 363/21.09
• US Class Current: 363/21.03
• CPC Class Codes: H02M 3/33507 with automatic control of the output voltage or current, e.g. flyback converters H02M3/33561, H02M3/33569 take precedence
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A discontinuous resonant forward power converter including a controller having an output coupled to a controllable switch and which is configured to control the switch such that a voltage waveform on a secondary winding of a transformer of the converter has a first portion during which the switch is on and current flows into an output node of the converter which is coupled to the output rectifier and to a smoothing capacitor, and which has a second substantially resonant portion during which the switch and an output rectifier are both off. Substantially no current flows into the output node during the second portion of said voltage waveform.

Claims

1. A discontinuous resonant forward converter for converting an input dc voltage to an output dc voltage, the converter comprising:

first and second dc inputs;

a transformer having primary and secondary windings with matched polarities;

a controllable switch for switching power from said dc inputs through said primary winding of said transformer, said controllable switch and said primary winding of said transformer being coupled in series between said first and second dc voltage inputs;

first and second dc voltage outputs;

a rectifier coupled to said secondary winding of said transformer, said rectifier and said secondary winding of said transformer being coupled in series between said first and second dc voltage outputs;

a smoothing capacitor having a first connection coupled to receive dc power from said rectifier at a first connection node, said first connection node being coupled to said first dc voltage output, said smoothing capacitor having a second connection coupled to said second dc voltage output;

a controller having an output coupled to said controllable switch and being configured to control said switch such that a voltage waveform on said secondary winding has a first portion during which said switch is on and current flows into said first connection node to provide a secondary loading current, and second portion during which said switch and said rectifier are both off;

wherein substantially no current flows into said first connection node during said second portion of said voltage waveform;

a resonant circuit to demagnetize the transformer during the second portion, the resonant circuit including magnetising inductance (Lmag) and leakage inductance (Lleak) of said transformer representing a level of energy stored in said transformer, a resonant characteristic of said resonant circuit varies in response to changes in energy stored in said transformer, which in turn is dependent on said secondary loading current just before turn off of said switch; and

wherein said controller is configured to receive at least one input signal associated with energy stored in said transformer and control an on pulse width of said switch dependent on energy stored in said transformer such that said on pulse width is adjusted to maintain resonance with varying said secondary loading current.

2. A forward converter as claimed in claim 1 wherein a connection between said rectifier and said first connection node has an inductance, and wherein substantially no current flows in said inductance during said second portion of said waveform.

3. A forward converter as claimed in claim 1 lacking a freewheeling rectifier coupled to said secondary winding of said transformer.

4. A forward converter as claimed in claim 1 wherein said controller is configured to provide a switch drive signal to said controller output, said switch drive signal having an on period for controlling said switch to switch power to said primary winding on and an off period for controlling said switch to switch power to said primary winding off, and wherein said controller is configured to use a first control signal to start said drive signal on period and a second control signal to start said drive signal off period.

5. A forward converter is claimed in claim 4 wherein one or both of said first and second control signals is responsive to said level of stored energy in said transformer due to changes in said secondary loading current to vary a timing of said start of said drive signal off period.

6. A forward converter as claimed in claim 4 wherein said first control signal is responsive to a voltage on said primary or on an auxiliary winding of said transformer.

7. A forward converter as claimed in claim 6 wherein said first control signal is responsive to a value of substantially zero volts on said primary winding node connected to said switch of said transformer to start said drive signal on period.

8. A forward converter as claimed in claim 6 wherein said first control signal is responsive to a prediction of a value of substantially zero volts on said primary winding of said transformer to start said drive signal on period.

9. A forward converter as claimed in claim 5 wherein said drive signal off period is sufficiently long for said resonant portion of said secondary winding voltage waveform to include substantially half a cycle of substantially sinusoidal resonance, wherein said first control signal identifies an end of said half cycle, and wherein said controller is configured to start said drive signal on period following a delay from said end of said half cycle.

10. A forward converter as claimed in claim 4 wherein said first control signal is responsive to a voltage on an auxiliary winding of said transformer.

11. A forward converter as claimed in claim 4 wherein said controller includes a current limiting system and a system for controlling said switch drive signal such that, responsive to implementation of current limiting, a frequency of said switch drive signal is increased.

12. A forward converter as claimed in claim 1 wherein said controller includes a system for controlling said output to said switch such that, during start-up of said converter, a frequency of a drive signal to said switch is increased.

13. A forward converter as claimed in claim 1 wherein said controller includes a system for controlling said output to said switch such that, during start-up of said converter, said converter operates in a non-resonant mode.

14. A forward converter as claimed in claim 1 wherein said controller comprises a single integrated circuit.

18. A discontinuous resonant forward converter as claimed in claim 1 wherein said controllable switch is a bipolar transistor minority carrier device having a collector terminal coupled to said primary winding of said transformer.

19. A discontinuous resonant forward converter as claimed in claim 1 wherein said at least one input signal is a current sense signal of a primary current through the transformer wherein said secondary load current approximately matches the primary current.

15. A controller for controlling a discontinuous forward converter for converting an input dc voltage to an output dc voltage, the converter comprising:

first and second dc inputs;

a transformer having primary and secondary windings with matched polarities;

a controllable switch for switching power from said dc inputs through said primary winding of said transformer, said controllable switch and said primary winding of said transformer, being coupled in series between said first and second dc voltage inputs;

first and second do voltage outputs;

a rectifier coupled to said secondary winding of said transformer, said rectifier and said secondary winding of said transformer being coupled in series between said first and second dc voltage outputs; and

a smoothing capacitor having a first connection coupled to receive dc power from said rectifier at a first connection node, said first connection node being coupled to said first dc voltage output, said smoothing capacitor having a second connection coupled to said second dc voltage output; and

a controller having an output coupled to said controllable switch and is configured to control said switch such that a voltage waveform on said secondary winding has a first portion during which said switch is on and current flows into said first connection node to provide a secondary loading current, and second portion during which said switch and said rectifier are both off; and

wherein substantially no current flows into said first connection node during said second portion of said voltage waveform;

a resonant circuit to demagnetize the transformer during the second portion, the resonant circuit including magnetising inductance (Lmag) and leakage inductance (Lleak) of said transformer representing a level of energy stored in said transformer, a resonant characteristic of said resonant circuit varies in response to changes in energy stored in said transformer, which in turn is dependent on said secondary loading current just before turn off of said switch; and

wherein said controller is configured to receive at least one input signal associated with energy stored in said transformer and control an on pulse width of said switch dependent on energy stored in said transformer such that said on pulse width is adjusted to maintain resonance with varying said secondary loading current.

16. An integrated circuit including the controller of claim 15.

17. A method of controlling a forward converter, the converter comprising:

first and second dc inputs;

a transformer having primary and secondary windings with matched polarities;

a controllable switch for switching power from said dc inputs through said primary winding of said transformer, said controllable switch and said primary winding of said transformer being coupled in series between said first and second dc voltage inputs;

first and second dc voltage outputs;

a rectifier coupled to said secondary winding of said transformer, said rectifier and said secondary winding of said transformer being coupled in series between said first and second dc voltage outputs; and

a smoothing capacitor having a first connection coupled to receive dc power from said rectifier at a first connection node, said first connection node being coupled to said first dc voltage output, said smoothing capacitor having a second connection coupled to said second dc voltage output;

the method comprising controlling said controllable switch such that a voltage waveform on said secondary winding has a first portion during which said switch is on and current flows to provide a secondary loading current into said first connection node, and second portion during which said switch and said rectifier are both off; and

wherein substantially no current flows into said first connection node during said second portion of said voltage waveform;

wherein the converter comprises a resonant circuit to demagnetize the transformer during the second portion, the resonant circuit including magnetising inductance (Lmag) and leakage inductance (Lleak) of said transformer representing a level of energy stored in said transformer, a resonant characteristic of said resonant circuit varies in response to changes in energy stored in said transformer, which in turn is dependent on said secondary loading current just before turn off of said switch; and

wherein the method further comprises;

receiving at least one input signal associated with energy stored in said transformer;

controlling an on pulse width of said switch dependent on energy stored in said transformer such that said on pulse width is adjusted to maintain resonance with varying said secondary loading current.