Digital flowmeter

• US 7,571,062 B2
• Filed: 10/31/2006
• Issued: 08/04/2009
• Est. Priority Date: 11/26/1997
• Status: Expired due to Fees

• Current Assignee: Schneider Electric Systems USA, Inc. (Schneider Electric SE)
• Original Assignee: Invensys Systems Incorporated (Invensys PLC)
• Inventors: Vignos, James H., Henry, Manus P., Clarke, David W.
• Primary Examiner(s): Barbee; Manuel L
• Application Number:
  US11/555,033
• Publication Number:
  US 20070124090A1
• Time in Patent Office: 1,008 Days
• Field of Search: None
• US Class Current: 702/45
• CPC Class Codes: G01F 1/8404 details of flowmeter manufacturing methods
• CPC Class Codes: G01F 1/8431 electronic circuits
• CPC Class Codes: G01F 1/8436 signal processing
• CPC Class Codes: G01F 1/8486 with multiple measuring conduits
• CPC Class Codes: G01F 25/10 of flowmeters
• CPC Class Codes: G01N 2009/006 vibrating tube, tuning fork

Abstract

A controller for a flowmeter includes an input module operable to receive a sensor signal from a sensor connected to a vibratable flowtube. The sensor signal is related to a fluid flow through the flowtube. The controller also includes a signal processing system operable to receive the sensor signal, determine sensor signal characteristics, and output drive signal characteristics for a drive signal applied to the flowtube. An output module is operable to output the drive signal to the flowtube and a control system is operable to modify the drive signal and thereby maintain oscillation of the flowtube during a transition of the flowtube from a substantially empty state to a substantially full state.

Claims

1. A digital flowmeter comprising:

a vibratable conduit;

a driver connected to the conduit and operable to impart motion to the conduit;

a sensor connected to the conduit and operable to sense the motion of the conduit; and

a control and measurement system connected between the driver and the sensor, wherein the control and measurement system is configured to;

receive a sensor signal from the sensor,

generate a drive signal based on the sensor signal using digital signal processing,

supply the drive signal to the driver, and

generate a measurement of a property of material flowing through the conduit based on the signal from the sensor;

use digital processing to adjust a phase of the drive signal to compensate for a time delay associated with components connected between the sensor and the driver.

2. The digital flowmeter of claim 1, further comprising a second sensor connected to the conduit and operable to sense the motion of the conduit, wherein the control and measurement system is connected to the second sensor and configured to:

receive a second sensor signal from the second sensor,

generate the measurement of the property of material flowing through the conduit based on the first and second sensor signals.

3. The digital flowmeter of claim 2, wherein the control and measurement system is configured to:

calculate a phase offset for the first sensor signal; and

calculate a phase offset for the second sensor signal.

4. The digital flowmeter of claim 3, wherein the control and measurement system is configured to combine the calculated phase offsets to produce a phase difference.

5. The digital flowmeter of claim 1, further comprising a first pressure sensor configured to measure a first pressure at an inlet to the conduit and a second pressure sensor configured to measure a second pressure at an outlet of the conduit.

6. The digital flowmeter of claim 5, further comprising analog-to-digital converters configured to convert signals produced by the first pressure sensor and the second pressure sensor to digital values and to supply the digital values to the control and measurement system.

7. The digital flowmeter of claim 5, further comprising a first temperature sensor configured to measure a first temperature at an inlet to the conduit and a second temperature sensor configured to measure a second temperature at an outlet of the conduit.

8. The digital flowmeter of claim 1, further comprising a second sensor connected to the conduit and operable to sense the motion of the conduit, wherein the control and measurement system is connected to the second sensor and configured to receive a second sensor signal from the second sensor, and wherein the control and measurement system is configured to generate the measurement of the property by:

estimating a frequency of the first sensor signal;

calculating a phase difference using the first sensor signal; and

generating the measurement using the calculated phase difference.

9. The digital flowmeter of claim 8, wherein the control and measurement system is configured to:

estimate a first parameter of the first sensor signal;

determine a rate of change of a second parameter of the first sensor signal;

correct the estimated first parameter of the first sensor signal based on the determined rate of change of the second parameter of the first sensor signal;

estimate a first parameter of the second sensor signal;

determine a rate of change of a second parameter of the second sensor signal; and

correct the estimated first parameter of the second sensor signal based on the determined rate of change of the second parameter of the second sensor signal;

wherein the control and measurement system is configured to perform the estimating, determining, and correcting for each sensor signal independently of the estimating, determining, and correcting for the other sensor signal.

10. The digital flowmeter of claim 9, wherein the first parameter comprises one of a frequency of the sensor signal, an amplitude of the sensor signal, and a phase of the sensor signal, and wherein the second parameter comprises one of a frequency of oscillation of the conduit and an amplitude of oscillation of the conduit.

11. The digital flowmeter of claim 8, wherein the control and measurement system is configured to determine a phase offset for each sensor signal and to determine the phase difference by comparing the phase offsets.

12. The digital flowmeter of claim 1, wherein the sensor signal is generally periodic and the control and measurement system is configured to process the sensor signal in sets, wherein each set includes data for a complete cycle of the periodic sensor signal.

13. The digital flowmeter of claim 12, wherein consecutive sets include data for overlapping cycles of the periodic sensor signal.

14. The digital flowmeter of claim 1, further comprising a second sensor connected to the conduit and operable to sense the motion of the conduit, wherein the control and measurement system is connected to the second sensor and configured to receive a second sensor signal from the second sensor, and wherein the control and measurement system is configured to combine the sensor signals to produce a combined signal and to generate the drive signal based on the combined signal.

15. The digital flowmeter of claim 14, wherein the control and measurement system is configured to generate the drive signal by applying a gain to the combined signal.

16. The digital flowmeter of claim 1, wherein the control and measurement system is configured to initiate motion of the conduit by using a first mode of signal generation to generate the drive signal, and to sustain motion of the conduit using a second mode of signal generation to generate the drive signal.

17. The digital flowmeter of claim 1, wherein the control and measurement system is configured to generate an adaptable, periodic drive signal.

18. The digital flowmeter of claim 17, further comprising positive and negative direct current sources connected between the control and measurement system and the driver, wherein the control and measurement system is configured to generate the drive signal by switching the current sources on and off at intervals having a phase and frequency based on the sensor signal.

19. The digital flowmeter of claim 1, wherein the control and measurement system is configured to digitally generate a gain for use in generating the drive signal based on one or more properties of the sensor signal.

20. The digital flowmeter of claim 19, wherein the control and measurement system is configured to digitally generate the gain based on an amplitude of the sensor signal.

21. The digital flowmeter of claim 1, wherein the driver is operable to impart an oscillating motion to the conduit.

22. The digital flowmeter of claim 1, wherein the control and measurement system comprises a controller configured to generate a gain signal based on the sensor signal and a multiplying digital-to-analog converter connected to the controller and configured to receive the gain signal and to generate the drive signal based on the gain signal.

23. The digital flowmeter of claim 1, further comprising a second sensor connected to the conduit and operable to sense the motion of the conduit, wherein the control and measurement system comprises:

a controller configured to generate the measurement,

a first analog-to-digital converter connected between the first sensor and the controller and configured to provide a first digital sensor signal to the controller, and

a second analog-to-digital converter connected between the second sensor and the controller and configured to provide a second digital sensor signal to the controller.

24. The digital flowmeter of claim 1, wherein the control and measurement system is configured to selectively apply a negative gain to the sensor signal to reduce motion of the conduit.

25. The digital flowmeter of claim 1, wherein the control and measurement system is configured to compensate for zero offset in the sensor signal.

26. The digital flowmeter of claim 1, wherein the control and measurement system is configured to:

estimate a first parameter of the sensor signal;

determine a rate of change of a second parameter; and

correct the estimated first parameter based on the determined rate of change.

27. The digital flowmeter of claim 26, wherein the first parameter comprises one of a frequency of the sensor signal, an amplitude of the sensor signal, and a phase of the sensor signal.

28. The digital flowmeter of claim 27, wherein the second parameter comprises one of a frequency of oscillation of the conduit and an amplitude of oscillation of the conduit.

29. The digital flowmeter of claim 1, wherein the digital flowmeter comprises a mass flowmeter and the property of material flowing through the conduit comprises a mass flow rate.

30. The digital flowmeter of claim 29, wherein the control and measurement system is configured to account for effects of aeration in the conduit by:

determining an initial mass flow rate,

determining an apparent density of material flowing through the conduit,

comparing the apparent density to a known density of the material to determine a density difference, and

adjusting the initial mass flow rate based on the density difference to produce an adjusted mass flow rate.

31. The digital flowmeter of claim 30, wherein the control and measurement system is configured to account for effects of aeration in the conduit by adjusting the adjusted mass flow rate to account for effects of damping.

32. The digital flowmeter of claim 1, wherein the digital flowmeter comprises a densitometer and the property of material flowing through the conduit comprises a density of the material.

33. The digital flowmeter of claim 1, wherein the sensor signal comprises an analog signal and the control and measurement system comprises an analog-to-digital converter configured to convert the analog signal to a digital signal.

34. The digital flowmeter of claim 1, wherein the vibratable conduit comprises two planar loops.

35. The digital flowmeter of claim 34, wherein the sensor and driver are connected between the loops.

36. The digital flowmeter of claim 1, wherein the control and measurement system is operable to:

collect data corresponding to a current cycle of the sensor signal,

process the data for the current cycle to generate the drive signal and the measurement of a property of material flowing through the conduit,

supply the drive signal to the driver, and

collect data corresponding to a subsequent cycle of the sensor signal simultaneously with processing the data for the current cycle.

37. A method of generating a measurement of a property of material flowing through a conduit, the method comprising:

sensing motion of the conduit;

generating a measurement of a property of material flowing though the conduit based on the sensed motion;

using digital signal processing to generate a drive signal for imparting motion in the conduit based on sensed motion of the conduit;

using digital signal processing to adjust a phase of the drive signal to compensate for a time delay associated with components connected between the sensor and the driver; and

imparting motion to the conduit using the drive signal.

38. The method of claim 37, wherein:

sensing motion of the conduit comprises sensing motion at two locations,

the measurement is generated based on the motion sensed at the two locations, and

the drive signal is generated based on the motion sensed at the two locations.

39. A digital flowmeter comprising:

a vibratable conduit;

a driver connected to the conduit and operable to impart motion to the conduit;

a sensor connected to the conduit and operable to sense the motion of the conduit; and

a control and measurement system connected between the driver and the sensor, wherein the control and measurement system comprising circuitry is configured to;

receive a sensor signal from the sensor,

generate a drive signal based on the sensor signal using digital signal processing,

supply the drive signal to the driver, and

generate a measurement of a property of material flowing though the conduit based on the signal from the sensor;

selectively apply a negative gain to reduce motion of the conduit.

40. A digital flowmeter comprising:

a vibratable conduit;

a driver connected to the conduit and operable to impart motion to the conduit;

a sensor connected to the conduit and operable to sense the motion of the conduit; and

a control and measurement system connected to the driver and the sensor, wherein the control and measurement system is configured to;

receive a sensor signal from the sensor,

generate a drive signal based on the sensor signal using digital signal processing,

supply the drive signal to the driver, and

generate a measurement of a property of material flowing though the conduit based on the sensor signal;

initiate motion of the conduit by applying a first drive signal to the driver, and sustain motion of the conduit by applying a second drive signal to the driver, wherein the second drive signal is different from the first drive signal.

41. The digital flowmeter of claim 40 wherein the first drive signal has an amplitude greater than the second drive signal.

42. The digital flowmeter of claim 40 wherein the control and measurement system is configured to adjust a phase of the second drive signal to have a defined phase relationship with respect to a phase of the sensor signal.

43. The digital flowmeter of claim 40 wherein the control and measurement system is configured to apply a negative gain to reduce motion of the conduit.

44. A method comprising:

passing a material through a vibratable conduit;

imparting motion to the conduit using a driver connected to the conduit;

receiving a sensor signal from a sensor connected to the conduit and operable to sense the motion of the conduit;

generating a drive signal based on the sensor signal using digital signal processing,

supplying the drive signal to the driver;

generating a measurement of a property of the material passing through the conduit based on the signal from the sensor;

selectively applying a negative gain to reduce motion of the conduit.

45. A method comprising:

passing a material through a vibratable conduit;

imparting motion to the conduit using a driver connected to the conduit;

receiving a sensor signal from a sensor connected to the conduit and operable to sense the motion of the conduit;

generating a drive signal based on the sensor signal using digital signal processing;

supplying the drive signal to the driver;

generating a measurement of a property of the material flowing through the conduit based on the sensor signal; and

initiating motion of the conduit by applying a first drive signal to the driver, and sustaining motion of the conduit by applying a second drive signal to the driver, wherein the second drive signal is different from the first drive signal.

46. The method of claim 45 wherein the first drive signal has an amplitude greater than the second drive signal.

47. The method of claim 45 further comprising adjusting a phase of the second drive signal to have a defined phase relationship with respect to a phase of the sensor signal.

48. The method of claim 45 further comprising applying a negative gain to reduce motion of the conduit.