Process controller, product information collector, and process tracer

• US 7,571,178 B2
• Filed: 05/22/2002
• Issued: 08/04/2009
• Est. Priority Date: 05/24/2001
• Status: Expired due to Fees

• Current Assignee: Yamatake Corporation
• Original Assignee: Yamatake Corporation
• Inventors: Kikuchi, Kenichi, Watanabe, Tsutomu
• Primary Examiner(s): Wong; Don
• Assistant Examiner(s): HO, BINH VAN
• Application Number:
  US10/474,912
• Publication Number:
  US 20040139101A1
• Time in Patent Office: 2,631 Days
• Field of Search: 707/1, 707/7, 707/102, 705 26- 27, 705/23
• US Class Current: 1/1
• CPC Class Codes: G05B 19/4183 characterised by data acquisition, e.g. workpiece identification
• CPC Class Codes: G05B 2219/31282 Data acquisition, BDE MDE
• CPC Class Codes: G05B 2219/31286 Detect position of articles and equipment by receivers, identify objects by code
• CPC Class Codes: G05B 2219/31376 MFL material flow
• CPC Class Codes: G06Q 10/06 Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
• CPC Class Codes: G06Q 20/208 Input by product or record sensing, e.g. weighing or scanner processing
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
• CPC Class Codes: Y10S 707/99931 Database or file accessing
• CPC Class Codes: Y10S 707/99937 Sorting
• CPC Class Codes: Y10S 707/99943 Generating database or data structure, e.g. via user interface
• CPC Class Codes: Y10S 707/99945 Object-oriented database structure processing

Abstract

With a structure of preparing a process step management apparatus (3a) corresponding to a process step, the date and time information on the input of a product to the process step of the process step management apparatus and the date and time information on the output of the product from the process step of the process step management apparatus are recorded on a record medium attached to the product while maintaining the correspondence to the identification information on the process step management apparatus. Thus, the enumerated data of the identification information on the process step management apparatus (3a) corresponding to the process step in which the product is handled, and the date and time information on the input and output of the product in the process steps is recorded on the record medium. When the processing history of the product is required, the processing information on each process step of the product to be handled can be collected by issuing inquiries to each process step management apparatus (3a) pointed to by the device identification information read from the record medium with the date and time information on input and output of a product read from the record medium specified.

Claims

1. A process step management apparatus provided corresponding to a process step in which a product handled in a preceding process step is input and then output after predetermined processing, the apparatus comprising:

a storage device storing processing information in the process step corresponding thereto, the processing information being a part of information for management of the process step corresponding thereto;

means for detecting input of a product to a process step which is managed by the process step management apparatus, the product having an attached record medium that records product identification information, the product identification information being another part of the information for management of the process step corresponding thereto;

means for detecting output of the product from the process step which is managed by the process step management apparatus;

means for obtaining date and time information on the input of the product and date and time information on the output of the product;

means for reading the product identification information recorded on the record medium attached to the product;

means for storing the read product identification information and the obtained date and time information on the input and output in the storage device, the read product identification information and the obtained date and time information maintaining a correspondence with each other; and

means for recording the obtained date and time information on the input and output and identification information on the process step management apparatus in the record medium, the obtained date and time information and identification information maintaining a correspondence with each other,

wherein the recording the obtained date and time information on the input and output and identification information on the process step management apparatus in the record medium comprises;

a first recording of information on the record medium at a first process step, and

a second recording of information on the record medium at a second process step after a reading of the first recording of information.

4. The process step management apparatus according to claim 1, further comprising:

means for returning the date and time information when inquiry request is issued with product identification information specified, the date and time information on a product pointed to by the product identification information being stored in the storage device.

5. The process step management apparatus according to claim 1, further comprising:

means for reading destination address information recorded on the record medium; and

means for notifying one or a plurality of devices pointed to by the read destination address information of the identification information on the process step management apparatus and input and output of the product pointed to by the product identification information.

16. The process step management apparatus according to claim 1, further comprising:

means for reading device identification information and date and time information on a preceding process step recorded on the record medium; and

means for obtaining processing information in the preceding process step performed on the product input to the process step which is managed by the process step management apparatus by making inquiries in which the read date and time information is specified to a process step management apparatus pointed to by the read device identification information.

18. The process step management apparatus according to claim 16, further comprising:

means for reading destination address information recorded on the record medium; and

means for notifying one or a plurality of devices pointed to by the read destination address information of the identification information on the process step management apparatus and input and output of the product pointed to by the product identification information.

21. The process step management apparatus according to claim 4, further comprising:

means for reading destination address information recorded on the record medium; and

means for notifying one or a plurality of devices pointed to by the read destination address information of the identification information on the process step management apparatus and input and output of the product pointed to by the product identification information.

24. The process step management apparatus according to claim 1, wherein the record medium is a readable and repeatedly writeable record medium.

2. A process step management apparatus provided corresponding to a process step in which a product handled in a preceding process step is input and then output after predetermined processing, the apparatus comprising:

a storage device storing processing information in the process step corresponding thereto, the processing information being a part of information for management of the process step corresponding thereto;

means for detecting input of a product to a process step which is managed by the process step management apparatus, the product having an attached record medium that records product identification information, the product identification information being another part of the information for management of the process step corresponding thereto;

means for detecting output of the product from the process step which is managed by the process step management apparatus;

means for obtaining date and time information on the input of the product and date and time information on the output of the product; and

means for reading the product identification information recorded on the record medium attached to the product;

means for storing the read product identification information and the obtained date and time information on the input and output in the storage device, the read product identification information and the obtained date and time information maintaining a correspondence with each other; and

means for recording the obtained date and time information on the input and output, address information of the information stored in the storage device, and identification information on the process step management apparatus in the record medium, the address information and identification information maintaining a correspondence with each other,

wherein the recording the obtained date and time information on the input and output and identification information on the process step management apparatus in the record medium comprises;

a first recording of information on the record medium at a first process step, and

a second recording of information on the record medium at a second process step after a reading of the first recording of information.

3. The process step management apparatus according to claim 2, further comprising:

means for reading device identification information and the address information on a preceding process step recorded on the record medium; and

means for obtaining the processing information in the preceding process step performed on the product input to the process step which is managed by the process step management apparatus by making inquiries in which the read address information is specified to a process step management apparatus pointed to by the read device identification information.

17. The process step management apparatus according to claim 2, further comprising:

means for returning the date and time information when inquiry request is issued with product identification information specified, the date and time information on a product pointed to by the product identification information being stored in the storage device.

19. The process step management apparatus according to claim 2, further comprising:

means for reading destination address information recorded on the record medium; and

means for notifying one or a plurality of devices pointed to by the read destination address information of the identification information on the process step management apparatus and input and output of the product pointed to by the product identification information.

20. The process step management apparatus according to claim 3, further comprising:

means for reading destination address information recorded on the record medium; and

means for notifying one or a plurality of devices pointed to by the read destination address information of the identification information on the process step management apparatus and input and output of the product pointed to by the product identification information.

22. The process step management apparatus according to claim 17, further comprising:

means for reading destination address information recorded on the record medium; and

means for notifying one or a plurality of devices pointed to by the read destination address information of the identification information on the process step management apparatus and input and output of the product pointed to by the product identification information.

6. A product information collecting apparatus for collecting processing information on a product passing through a plurality of process steps, the apparatus comprising:

means for reading, when a product, having an attached record medium, is being processed, identification information of a process step management apparatus corresponding to a process step, and date and time information on an input and an output of the product in the process step or storage information of the date and time information from the record medium, the record medium recording enumerated data including the identification information of the process step management apparatus and the date and time information or the storage information of the date and time information, the process step management apparatus having a storage device storing processing information in the process step corresponding thereto, the stored processing information being a part of information for management of the process step corresponding thereto and the product identification information recording on the record medium being another part of the information for management of the process step corresponding thereto; and

means for collecting the processing information performed on the product in the process step, the product passed by issuing inquires to the process step management apparatus pointed to by the read device identification information with the read date and time information or the storage information of the information specified,

wherein the recording the obtained date and time information on the input and output and identification information on the process step management apparatus in the record medium comprises;

a first recording of information on the record medium at a first process step, and

a second recording of information on the record medium at a second process step after a reading of the first recording of information.

7. The product information collecting apparatus according to claim 6, further comprising:

means for comparing time-series data of identification information on a plurality of process step management apparatuses read from the record medium with time-series data of identification information on a plurality of process step management apparatuses transmitted from destination address information recorded on the record medium.

8. A process step tracking apparatus for tracking a plurality of process steps through which a product passes, the apparatus comprising:

means for collecting information whether or not a product to be tracked is handled by issuing inquiries to a process step management apparatus with identification information on the product to be tracked specified,

the apparatus being provided corresponding to each process step and storing date and time information on an input and an output of the product in the process step, the date and time information corresponding to identification information on the handled product, and collecting the date and time information when the product is handled, the process step management apparatus having a storage device storing processing information in the process step corresponding thereto, the processing information being a part of information for management of the process step corresponding thereto;

means for designating information on a current process step in which the product to be tracked is being handled and/or information on an order of process steps through which the product to be tracked passes according to the collected information, and

means for recording an obtained date and time information on the input and output and identification information on the process step management apparatus in the record medium comprising;

means for a first recording of information on the record medium at a first process step, and

means for a second recording of information on the record medium at a second process step after a reading of the first recording of information.

9. The process step tracking apparatus according to claim 8, wherein the collecting means collects the processing information on the product to be tracked and designated according to the date and time information from each of a plurality of process step management apparatuses from which the date and time information is collected.

10. A process step management apparatus provided corresponding to a process step in which a product handled in a preceding process step is input and then output after predetermined processing, the apparatus comprising:

means for detecting input of a product to a process step which is managed by the process step management apparatus;

means for detecting output of the product from the process step which is managed by the process step management apparatus;

means for reading identification information on the product and destination address information, both recorded on a tag attached to the product, the product identification information being a part of the information for management of a process step corresponding thereto;

means for notifying one or a plurality of devices pointed to by the destination address information of input and output of the product pointed to by the identification information on the product and identification information on the process step management apparatus, and

means for recording an obtained date and time information on the input and output and identification information on the process step management apparatus in a record medium comprising;

means for a first recording of information on the record medium at a first process step, and

means for a second recording of information on the record medium at a second process step after a reading of the first recording of information.

11. The process step management apparatus according to claim 10, wherein the notification means notifies a device pointed to by the destination address information of position information on the process step management apparatus according to a predetermined notification code in a period from input to output of the product.

12. The process step management apparatus according to claim 10, wherein the notification means notifies a device pointed to by the destination address information of processing information on the process step management apparatus according to a predetermined notification code in a period from input to output of a product.

13. A process step tracking apparatus for tracking a plurality of process steps through which a product passes, the apparatus comprising:

means for receiving information which is transmitted from a process step management apparatus and includes identification information on a product and identification information on the process step management apparatus,

the receiving means being connected to the process step management apparatus through a network, the process step management apparatus being provided corresponding to a process step, reading the identification information on the product and destination address information which are recorded on a tag attached to the product and notifying an input and an output of the product pointed to by the identification information on the product, the identification information on the product being a part of the information for management of a process step corresponding thereto;

means for tracking a process step through which the product pointed to by the identification information on the product on a basis of time-series data of the identification information on the product, the identification information on the process step management apparatus and pair of the date and time information on the input and the output, and

means for recording an obtained date and time information on input and output and identification information on the process step management apparatus in a record medium comprising;

means for a first recording of information on the record medium at a first process step, and

means for a second recording of information on the record medium at a second process step after a reading of the first recording of information.

14. The process step tracking apparatus according to claim 13, wherein the tracking means tracks a moving route of the product according to time-series data of position information when a plurality of the position information is transmitted from a plurality of process step management apparatuses.

15. The process step tracking apparatus according to claim 13, wherein the tracking means tracks contents of processing on the product according to time-series data of processing information when a plurality of the processing information is transmitted from a plurality of process step management apparatuses.

23. A process step management apparatus, comprising:

a detector detecting an input and an output of a product from a processing and obtaining date and time information on the input of the product to the processing and on the output of the product from the processing;

an input device reading product identification information recorded on a record medium attached to the product, the product identification information being a part of information for management of the process step corresponding thereto;

a storage device storing information regarding the processing of the product, the read product identification information, and the obtained date and time information, the information regarding the processing being another part of the information for management of the process step corresponding thereto; and

an output device recording the obtained date and time information and identification information on the process step management apparatus on the record medium attached to the product,

wherein the recording the obtained date and time information and identification information on the process step management apparatus in the record medium comprises;

a first recording of information on the record medium at a first process step, and

a second recording of information on the record medium at a second process step after a reading of the first recording of information.